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8-18

Vogt

VT Service Manual

Service Operations

Replacement Parts List

Control Panel Components (Low-Side)

Part Number

Req’d

Description

12A2117G09

ELECTRONIC BIN THERMOSTAT

12A2117G0901

ELECTRONIC THERMOSTAT PROBE

12A7500E61

A/B SELECTOR SWITCH, 3 POSITION,

SS, Ice-Clean-Off Selector Switch

12A7500E73

CONTACT BLOCK/MOUNTING LATCH, 2-NO,

For Ice-Clean-Off Switch

12A7500E56

A/B PUSH BUTTON SWITCH (GREEN),

PB1- Manual Harvest/Start Switch

12A7500E75

CONTACT BLOCK/MOUNTING LATCH, 1-NO,

For Manual Harvest/Start Switch

12A7536M01

PROGRAMMABLE CONTROLLER (PLC)

12A7516E23

A/B CONTACTOR, 9-AMP, 3-POLE, 208/240V W/1-NO AUX,

Cutter or Pump Contactor (CU or P)

12A7515E21

CONTROL CIRCUIT BREAKER, 3 AMP, 2-POLE,

CB3/CB4

12A2117B03

PRESSURE SWITCH (PENN),

HH-Harvest Hold Pressure Switch

12A2117B03CE

PRESSURE SWITCH (DANFOSS) – CE APPROVED MACHINE

12A7520E33

INDICATOR LIGHT, 250V RED LENSE,

1LT-Fault Indicator Light

12A7520E36

INDICATOR LIGHT, 28VDC (SPECIAL)

12A7520E34

INDICATOR LIGHT, 250V AMBER LENSE,

2LT-Control Power Indicator Light

12A7537S07

CURRENT SENSING RELAY

Control Panel Components (Condensing Unit)

12A7516E29

A/B CONTACTOR, 43-AMP, 3-POLE, 208/240V W/1-NO AUX

C-Compressor Motor Contactor for VT40

12A7516E30

A/B CONTACTOR, 72AMP, 3-POLE, 208/240V COIL

C-Compressor Motor Contactor for VT60, VT80 & VT100

12A7518E30

A/B AUX. CONTACT, 3A, 1 NO/1 NC, (SIDE MOUNT)

Auxiliary Contact for Compressor Contactor, VT60, VT80 & VT100

12A7515E18

PUMP/CUTTER MOTOR CIRCUIT BREAKER, 2-POLE, 10 AMP

CB1-Control Circuit (Low-Side)

12A7515E19

CONDENSER FAN CIRCUIT BREAKER, 2-POLE, 15 AMP

CB2-Control Circuit (Condensing Unit)

12A2117A05

SENTRONIC OIL PRESSURE SAFETY CONTROL

12A2117B08

LOW PRESSURE CONTROL 20”-100#, 1/4”SAE, 36” CAP TUBE

12A2117H01

HIGH PRESSURE CONTROL, 50-450#, 1/4”SAE, 36” CAP TUBE

12A2117F05

CONDENSER FAN CONTROL SWITCH

12A2117G09

ELECTRONIC BIN THERMOSTAT – Remote condenser for VT80 & VT100 only

(Condenser Fan Cold Weather Thermostat)

12A7519E38CE

TRANSFORMER, 250VA, 400/200V PRI/120V SEC, 50/60HZ, FOR 120V WATER PUMP,

FOR CE APPROVED MACHINE

12A7537S06

POWER LINE FILTER, 10A,

For CE Approve Machine

Chopper Assembly

19T2161C03

CHOPPER ASSEMBLY FOR VT60, VT80 & VT100 (B-SERIES)

19T2161C04

CHOPPER ASSEMBLY FOR VT40 (B-SERIES)

12A2020M19

BEARING, NYLON/STAINLESS STEEL BALL BEARING 1” BORE

12A4030R14

GEAR REDUCER, GROVE 5:1 RATIO

12A2900M0511

CHOPPER MOTOR, 1/2 HP, 3600 RPM, 115/230V-1PHASE

12A2900M0511CE

CHOPPER MOTOR, 1/2HP, 3600 RPM, 220V, 50HZ–1PHASE –

For CE Approve Machine

Circulating Water

12A4200H0401

FLOAT VALVE, ½” ROBERTS #RM214

12A4020H03

PUMP, HARTELL, 1/12HP, 208-230V, 50/60HZ

Replaces Beckett, Pump #12A4020B01

12A4020H03CE

PUMP, ANJON, 1/5HP (144W), 115V, 50/60HZ –

For CE Approved Machine

12A4181T04

TUBING, TYGON B-44-3, 1-1/4" OD x 1" ID

Circulating Water Tubing (Priced per Ft.)

12A2185D01

WATER DISTRIBUTOR FOR VT40

12A2185D02

WATER DISTRIBUTOR FOR VT60, VT80 & VT100

12A2150VT01

WATER PUMP COVER FOR VT (B-SERIES)

12A2150VT02

WATER FLOAT VALVE COVER FOR VT (B-SERIES)

12A2145VT02

ICE CHUTE COVER FOR VT60, VT80 & VT100 (B-SERIES)

12A2145VT04

ICE CHUTE COVER FOR VT40 (B-SERIES)

Содержание VT100

Страница 1: ...VT Series Ice Maker Model VT40 VT60 VT80 VT100 Revision Date 1 04 12 ...

Страница 2: ...sible additional expenses This manual is intended as an informational tool for the installation operation maintenance troubleshooting and servicing of this equipment If an existing situation calls for additional information not found herein we suggest that you contact your distributor first If further assistance or information is needed please feel free to contact the factory at 502 635 3000 or FA...

Страница 3: ... and we pledge to support your needs and requirements after the sale This manual is provided to aid the service technician and users in the installation operation and maintenance of your equipment Before attempting to install and start the machine the installer should read and understand each section of this manual If at any time you encounter conditions that we have not addressed in this manual w...

Страница 4: ...Model Number Structure 3 2 Initial Startup Section 4 Startup Procedure 4 1 Circuit Breakers Lowside Control Panel Front 4 2 Service Valve Locations 4 3 Adding Refrigerant 4 4 Suction Line Access Port 4 4 Removing Refrigerant 4 5 Electrical Controls Section 5 Explanation of Controls 5 1 Startup Standby Mode 5 1 Freeze Mode 5 1 PLC Freezer Timer 5 1 Harvest Mode 5 2 Harvest Hold Pressure Switch Incr...

Страница 5: ...perature Control 8 4 PLC Programmable Logic Controller 8 5 Compressor 8 6 TXV Solenoid Valve 8 7 Adjusting TXV 8 8 Inlet Pressure Regulator 8 8 Water Tank Parts 8 9 Chopper Assembly 8 10 Evaporator Housing Covers 8 11 Freeze Cycle Piping Schematic No Hot Gas Loop 8 12 Harvest Cycle Piping Schematic No Hot Gas Loop 8 13 Freeze Cycle Piping Schematic With Hot Gas Loop 8 14 Harvest Cycle Piping Schem...

Страница 6: ...T Series ice machines are built with the skill in engineering and fabrication that we have learned in over a century of ice machine manufacturing Furnished with your machine is the Certificate of Test the report of operating data that is a record of the unit s satisfactory operation on our factory test floor This manual is designed to assist you in the installation start up and maintenance of your...

Страница 7: ...nd use of R404A CAUTION Inspection As soon as you receive your machine inspect it for any damage If damage is suspected note it on the shipper s papers i e the trucker s Bill of Lading Immediately make a separate written request for inspection by the freight line s agent Any repair work or alteration to the machine without the permission of the Vogt Ice can void the machine s warranty You should a...

Страница 8: ... valve before disconnecting the cylinder Loosen the union in the refrigerant charging line carefully to avoid unnecessary and illegal release of refrigerant into the atmosphere CAUTION Immediately close system charging valve at commencement of defrost or thawing cycle if refrigerant cylinder is connected Never leave a refrigerant cylinder connected to system except during charging operation Failur...

Страница 9: ... Line Discharge Liquid Return VT40 1 3 8 OD 7 8 OD 5 8 OD N A N A VT60 1 1 8 OD 7 8 OD VT80 1 5 8 OD 1 1 8 OD 7 8 OD VT100 1 3 8 OD Note Split systems will be supplied with Rota lock adapters to connect the highside to the lowside TABLE 2 3 Refrigerant Line Sizes Machine Clearances A minimum three 3 feet of clearance is recommended around entire ice machine This will provide sufficient area for se...

Страница 10: ...ll valves and remove Schrader valve core prior to brazing Pressure test piping for leaks Evacuate lines to 500 microns prior to starting machine Chute Location Using drawing and table below determine ice machine location so that it is centered on bin Place ice machine on ice storage unit and bolt in place Machine must be level front to back and side to side for proper operation FIGURE 2 2 Ice Chut...

Страница 11: ...T100 Usage Gallons 100 lbs of Ice 12 12 12 12 Flow rate Gallons minute 0 38 0 54 0 67 0 80 Flow rate Gallons hour 22 5 32 5 40 0 48 0 Water Tank Capacity Gallons 6 7 Note Water usage and flow rates base on 70 F water with no blowdown TABLE 2 4 MakeUp Water Requirements Flow Rates Makeup water water tank drain and water tank overflow are FPT connections ...

Страница 12: ...itch must be provided near the condensing unit of the ice machine Connect 3 phase power to compressor contactor L1 L2 L3 for operation of the VT ice machine and its controls If one phase leg of the 3 phase power is higher or lower Wild it should be connected to terminal L2 Connect the Ground wire to the Ground terminal provided Electrical Data VT40 VT60 VT80 VT100 Volts Phase Hertz 208 230 3 60 20...

Страница 13: ...side control panel terminal block to the condensing unit highside control panel terminal block TABLE 2 6 Lowside to Highside Wire FIGURE 2 6 Lowside Unit Terminal Block Note Machine is supplied with a remote on off connection on the lowside terminal block If a remote On Off switch is used remove jumper between 18 X1 and connect switch to these terminals Number of wires Wire Size AWG Wire 5 16 Red ...

Страница 14: ...te condensers are trapped internally A trap leaving the compressor is not necessary On vertical runs a short radius P trap should be installed every 15 to 20 of vertical rise to facilitate oil flow Horizontal runs should be sloped in direction of refrigerant flow 1 for every 20 of run The condenser should be securely mounted in a place capable of sustaining its weight FIGURE 2 8 Condenser Piping V...

Страница 15: ... lock Adapter Note Rota lock adapters supplied with machine Note Rota lock male adapter on ice machine Must solder with 45 silver solder Liquid return from Air Cooled Condenser 7 8 line Discharge gas to Air Cooled Condenser VT80 1 1 8 VT100 1 3 8 Female Rota lock Adapters 12A2396A0701 for 1 12 F x 7 8 Sweat Solder Return Line from condenser 12A2396A0601 for 1 12 F x 1 3 8 Sweat Solder Discharge to...

Страница 16: ... panel to the Air Cooled condenser control panel 208 230V 460V FIGURE 2 11 VT80 VT100 Remote Air Cooled Condenser Wiring Note Fan control pressure switch is located in air cooled condenser control panel on VT80 VT100 s with remote condensers On VT40 s and VT60 s fan control pressure switch is location on condensing unit highside To Ice Machines condensing unit control panel To Ice Machines condens...

Страница 17: ...ne 12A2396A0601 1 3 8 IDS X 1 3 4 12Thrd 12A2600T03 Suction Line Suction Line 12A2396A0701 7 8 IDS X 1 1 4 12Thrd 12A2600T01 Liquid Hot Gas line Liquid Line TABLE 2 5 Rota lock Adapters Note See Refrigerant Line Size TABLE 2 3 for line sizes Rota lock Adapter 1 3 8 IDS X 1 3 4 12 Threads 1 1 8 IDS X 1 1 4 12 Threads 7 8 IDS X 1 1 4 12 Threads Note Rota lock fittings supplied for both lowside and h...

Страница 18: ...Vogt VT Service Manual 2 11 Installation Instructions FIGURE 2 13 VT60 Condensing Unit Connections FIGURE 2 14 VT40 Condensing Unit Connections Control Panel Control Panel ...

Страница 19: ...ons Storing Ice When storing ice in a bin make sure the bin control sensor is mounted in the bin properly The sensor should be mounted on the right side of the bin approximately 8 12 from the top of the bin FIGURE 2 15A Bin Control Sensor Installation ...

Страница 20: ...en into account when locating the bin thermostat sensor or other bin level control and when calculating the normal bin capacity If the ice is spread out by hand in the bin for maximum storage capacity make sure a hazard is not created by allowing ice to back up into the chute and jamming the cutter Always allow enough room below the chute for at least one harvest VT40 25 30 lbs cycle VT60 VT80 35 ...

Страница 21: ...2 14 Vogt VT Service Manual Installation Instructions Blank ...

Страница 22: ...an Motors HP 2 1 2 HP Voltage 208 230 V FLA Total for both motors 8 4 A 8 2 A 8 4 A 8 6 A Field Connections Remote Condensing Units Only Suction 1 3 8 ODS 1 3 8 ODS N A N A Hot Gas 7 8 ODS 1 1 8 ODS 1 1 8 ODS 1 1 8 ODS Liquid 5 8 ODS 7 8 ODS 7 8 ODS 7 8 ODS General Info Sight Glass Sporlan SA 15U SA 17S SA 17S SA 17S Filter Drier Sporlan C 415 RC 4864 RC 4864 RC 4864 Refrigerant Charge 16 lbs 32 l...

Страница 23: ... Compressor F 5 HP G 7HP 3cyl 2120 CFH H 7HP 4cyl 2380 CFH J 10HP K 12 5HP Revision Level A letter assigned to indicate major revisions within any one family series Refrigerant F R22 H R404A Electrical Codes 26 208 230 3 60 46 460 3 60 25 200 3 50 45 400 3 50 35 380 3 50 21 230 1 60 Product Variation Codes A number or letter designator assigned to specific variations within a family 01 CE Approved...

Страница 24: ...e in the on position Figure 4 2 Note Control Power Light will be ON when power is supplied to Lowside At completion of above eight 8 items machine is ready to run Place selector switch in Clean position and check water flow If the pump does not come on press the green Manual Harvest button Place selector switch in Ice position and press Manual Harvest button The machine will start in a harvest mod...

Страница 25: ...chines FIGURE 4 3 Lowside Control Panel Front Selector Switch Ice Off Clean Manual Harvest Start Lowside unit control panel Condensing unit control panel 10 A 15 A CB1 Lowside CB2 Condenser Fans Control Circuit Power Light Light will be on if power is being supplied from the Highside ...

Страница 26: ...s VT40 Compressor Suction Service Valve Hot Gas Line Ball Valve Receiver Service Valve Compressor Discharge Service Valve VT60 Compressor Suction Service Valve Hot Gas Line Ball Valve Receiver Service Valve Compressor Discharge Service Valve Liquid Line Ball Valve Liquid Line Ball Valve ...

Страница 27: ... suction port or the access fitting on suction line See Figure 4 6 If the glass clears in less than 8 seconds the unit is overcharged Remove refrigerant from system following EPA standards Note Do not charge to a full sightglass Do not charge in a harvest cycle If packaged unit is totally out of refrigerant add amount specified on machines nameplate FIGURE 4 6 Access port for adding refrigerant Co...

Страница 28: ...reclaimed from the liquid line VT80 VT100 access port on liquid line ball valve VT60 access port on receiver rota lock valve VT40 access port in liquid line FIGURE 4 7 Access Fitting for Removing Refrigerant Note Follow all EPA regulations and guidelines when handling refrigerant VT60 VT80 VT100 VT40 Liquid line Ball Valve with access port Receiver Service Valve rotalock valve with access port Liq...

Страница 29: ...4 6 Vogt VT Service Manual Initial Startup Blank ...

Страница 30: ...chine is in the Start Up Mode the Fault Indicator light will remain on will not be blinking CAUTION If the power has been turned off to the machine make sure the compressor crankcase is warm and there is no liquid refrigerant in with the oil before restarting the unit CAUTION Standby Mode The standby mode is a decision making mode It monitors the position of all the various switches in the control...

Страница 31: ... Long Harvest Cycle Safety The PLC monitors harvest cycle time If the suction pressure does not reach the HH pressure switch set point within 3 minutes the machine will shut down and go to the Fault Mode NOTE If the Selector Switch switch is in the Off position or the bin control is satisfied the machine will complete the Freeze Harvest and Pumpdown cycle before shutting off standby mode Machines ...

Страница 32: ...n mode the machine can be returned to ice making mode by putting the Selector Switch in the Ice position and pressing the Manual Harvest button Fault Mode The VT Series is equipped with a PLC programmable logic controller that controls all aspects of the operation One of the functions of the PLC is to shut down the machine when a problem arises and send a signal to the fault indicator light locate...

Страница 33: ...in series 1 Liquid Feed Solenoid R404A machine only 2 Harvest Hold HH Pressure Switch 2 Compressor 3 Start Manual Harvest Switch 3 N A 4 Clean Switch 4 Water Pump 5 High Pressure safety off when tripped 5 Cutter D valve Defrost loop valve or 6 Low Pressure safety off when tripped Suction Stop valve VT80 VT100 7 Oil Safety Compressor OL VT80 VT100 FIGURE 5 4 PLC Inputs Outputs PLC FX1s PLC FXos ...

Страница 34: ...Vogt VT Service Manual 5 5 Electrical Controls FIGURE 5 5 Standard Complete Electrical Schematic 208 230V Air Cooled ...

Страница 35: ...5 6 Vogt VT Service Manual Electrical Controls FIGURE 5 5A CE Rated VT100 Electrical Schematic 200 220V 400 440V Water Cooled ...

Страница 36: ...Vogt VT Service Manual 5 7 Electrical Controls FIGURE 5 6 Air Cooled Condenser Wiring 200 240V 400 460V ...

Страница 37: ... Push Pull P 12A7516E23 Pump Motor Contactor PB1 12A7500E56 Manual Harvest Start Button 12A7500E75 Contact Block 1 N O for Manual Harvest Button PLC 12A7536M01 Programmable Logic Controller HH 12A2117B03 Harvest Hold Pressure Switch Open on Rise SS 12A7500E61 3 Position Selector Switch 12A7500E73 Contact Block 2 N O for Selector Switch TB N A Terminal Block 1LT 12A7520E33 Machine Fault Indicator L...

Страница 38: ...Vogt VT Service Manual 5 9 Electrical Controls FIGURE 5 8 Standard Condensing Unit Electrical Schematic 208 240V Air Cooled ...

Страница 39: ...or Contactor 43Amp 12A7516E30 VT60 80 100 Compressor Contactor 72Amp 12A7518E30 Auxiliary Contact 1 N O 1 N C CB1 12A7515E18 Lowside Circuit Breaker 2 pole 10Amp CB2 12A7515E19 AC Fan motors Circuit Breaker 2 pole 15Amp TB N A Terminal Block FIGURE 5 8A Standard 208 240V Condensing Unit Control Panel Air Cooled ...

Страница 40: ...Vogt VT Service Manual 5 11 Electrical Controls FIGURE 5 9 CE Rated VT100 200 220V 400 440V Condensing Schematic Water Cooled ...

Страница 41: ...ISCONNECT HANDLE 1 12A7518E30 AUX CONTACT 1 NO 1 NC 1 12A2790D07 DISCONNECT 63A DOOR MNT 1 CB1 12A7515E18 CIRCUIT BREAKER 10A 2 POLE 1 400 440V MACH 200 220V MACH 12A2790D11 DISCONNECT 100A DOOR MNT 12A7515E35 CIRCUIT BREAKER 8A 2 POLE 200 220V MACH 400 440V MACH FU1 12A7504E12 FUSE 10A 600V TD CLASS CC 3 CB2 12A7515E19 CIRCUIT BREAKER 10A 2 POLE 1 FU3 AC 400 440V ONLY AC 200 220V MACH PLF 12A7527...

Страница 42: ...nliness 6 Unusual noises Why When you make these simple observations on a daily basis you insure the smooth production of ice for your facility When you are aware of the proper operating conditions and observe them on a daily basis changes in these conditions can alert you to changes in the operation of the machine which may require maintenance long before a service situation arises Note To Manage...

Страница 43: ...igerant charge okay high low Leak checked system ______ leaks found repaired Compressor oil level i e 1 4 1 2 3 4 low high PSIG low pressure switch set 10 psi PSIG high pressure switch set 300 psi R22 350 psi R404A Bin stat s installed and operate properly Make up water float valve adjusted okay _________ Suction PSIG at end of freeze ________ Suction PSIG during harvest high low ________ PSIG Dis...

Страница 44: ...orate refrigerant that may have condensed in the crankcase during the shutdown period If the oil level is low after start up it should begin to return after a short period of operation The oil level should be checked frequently particularly during the start up operation to see that a sufficient amount of oil remains in the crankcase While it is important to observe the oil splash during operation ...

Страница 45: ...ar housing Use Mobile 600W cylinder oil or equal FIGURE 6 2 Gear Reducer Water Distributor At times it may be necessary to clean the plastic water distributor Remove the water supply tube by removing the hose clamp The water distributor may be soaked in ice machine cleaner Make sure all holes are free of dirt and calcium buildup FIGURE 6 3 Water Distributor Gear Reducer Gear Reducer Vent Plug 1 Tu...

Страница 46: ...or light located on the control panel door FIGURE 7 1 Lowside Control Panel Front Description Switch Reset Auto or Manual 1 Low Suction Pressure Auto 2 High Discharge Pressure Manual 3 Low Oil Pressure Manual 4 Long Harvest Cycle N A 5 Chopper Motor Fault N A 6 Pumpdown Fault N A Solid Power Failure N A TABLE 7 1 PLC Fault Codes Control Power Light if the machine is shut off and the Control Power ...

Страница 47: ...ty Compressor OL VT80 VT100 TABLE 7 2 PLC Inputs Outputs FIGURE 7 3 PLC FX1s Damaged Bin Control Sensor If the machine is not running and it uses the electronic temperature control to shut the machine off when the bin is full one of the first things to check is the Bin Control sensor If the sensor is bad or has been damaged EP will be displayed See 8 3 for more details FIGURE 7 3 Electronic Bin Co...

Страница 48: ...nse after March 2011 Machines are equipped with a compressor protection device that opens in the event compressor temperature or amperage reaches an extreme that could damage compressor The device automatically resets after compressor has cooled CoreSense must be reset Note On VT80 V100 Only Note This sensor is in series with the oil pressure safety switch Fault 3 can be either compressor motor ov...

Страница 49: ...ior to harvest 9 Loss of water pressure 10 Defective hot gas solenoid valve 11 TXV not adjusted properly or functioning properly Ice freezing too far up tube Note If ice is freezing too high onto the top flange holding the evaporator the ice may not drop from the evaoprator tubing See page 8 6 for adjusting TXV Clearing a freeze up can be accomplished by placing On Off Clean selector switch in the...

Страница 50: ...r module Sentronic CoreSense 2 Clogged oil pump suction screen 3 Low compressor oil 4 Low compressor superheat Compressor Runs But Condenser Fan Does Not 1 Faulty fan cycle switch 2 Faulty fan motor 3 Blocked fan blade 4 Electric interruption to condenser circuit breaker located in condensing unit control panel Compressor Will Not Run Water Pump Runs 1 Open compressor overload on VT 40 VT 60 only ...

Страница 51: ...7 6 Vogt VT Service Manual Troubleshooting Blank ...

Страница 52: ...to the water tank via float valve Freeze time and harvest time are controlled by a Programmable Logic Controller PLC In freeze cycle the liquid feed valve is open R404A machines only and the compressor and water pump are on At the end of the Freeze cycle the PLC initiates the Harvest cycle were the hot gas solenoid valves and chopper motor are energized and the water pump is turned off and liquid ...

Страница 53: ...w pressure switch for 90 seconds Settings Cut out Off 10 PSIG R22 R404A Cut in On 20 PSIG R22 R404A Fan Control Switch 12A2117F05 Penn This switch cycles the condenser fan motors to maintain proper discharge pressure Settings Cut in On 220 PSIG R22 250 PSIG R404A Cut out Off 200 PSIG R22 230 PSIG R404A Harvest Hold Switch 12A2117B03 Penn 12A2117B03CE Danfoss for CE machines This switch stops harve...

Страница 54: ...ule in 4D 6D compressors Note 2D 3D compressor will still have Internal Line Break overload protection The oil pressure monitoring portion of the CoreSense will act very similar to the Sentronic Oil Pressure Safety switch A current transformer CT in the compressor junction box determines when the compressor is running and starts monitoring oil pressure The CoreSense module has power applied at all...

Страница 55: ...drops to 38 F and come on when temperature reaches 40 F Note The sensor will automatically exit the programming mode if no keys are depressed for a period of thirty seconds Any settings that have been input to the control will be accepted at that point FIGURE 8 4 Electronic Temperature Control Part 12A 2117G09 Error Messages E1 Appears when either the up or down key is pressed when not in the prog...

Страница 56: ...mode Only one mode is active at a time FIGURE 8 5 PLC Programmable Logic Controller Description Description Inputs 0 Current Sensing Relay chopper Outputs 0 Fault Indicator light 1 On Selector Switch Bin Control 1 Liquid Feed Solenoid R404A machines only 2 HH Pressure Switch 2 Compressor 3 Manual Harvest Start Button 3 N A 4 Clean Switch 4 Water Pump 5 High Pressure Safety Switch 5 Chopper Hot Gas...

Страница 57: ...KE TFC 100 VT 80 10 HP R22 12A2110A122 4DL3F63K0 TSK 253 R404A 12A2110A128 4DL3F63KE TSK 253 VT100 12 1 2 HP R22 12A2110A125 4DT3F76K0 TSK 253 R404A 12A2110A129 4DT3F76KE TSK 253 Crankcase Heater 100 W insert type 12A7509E12 518 0028 01 Oil Pressure safety switch Sentronic R22 R404A 12A2117A05 585 1066 02 TABLE 8 2 Compressor Compressor Parts Oil Sightglass Discharge Service Valve Suction Service ...

Страница 58: ...8 valve B19S after 4 2011 12A4200A0708 Sporlan 5 8 N C Rebuild Kit 12A4199V38 Sporlan 7 8 N C Rebuild Kit for B25S valve 12A4199V39 Sporlan 7 8 N C Rebuild Kit for B19S valve 12A4199V43 Sporlan Inlet Pressure Regulator Valve 1 1 8 Regulator valve 12A4200N0903 Parker TXV R22 Machines 12A4200C0305 Sporlan R404A Machines VT40 60 80 12A4200C0320 Sporlan VT100 12A4200C0321 Sporlan TABLE 8 3 TXV Regulat...

Страница 59: ...m out Do this by turning the TXV stem counter clockwise looking up at the valve stem Note Check expansion valve inlet strainer before opening valve Clean strainer if necessary Open TXV turn at a time Observe several cycles before making further changes FIGURE 8 7 Adjusting TXV Inlet Pressure Regulator This regulator valve is used on the split VT40 split VT60 VT80 and VT100 The purpose of this valv...

Страница 60: ...proved machine Water Pump Cover Plastic 12A2150VT01 Float Valve Cover Plastic 12A2150VT02 VT60 VT80 VT100 Ice Chute Cover Plastic 12A2145VT02 VT40 Ice Chute Cover Plastic 12A2145VT04 Float Valve not shown 12A4200H0401 VT60 VT80 VT100 Water Distributor 12A2185D02 VT40 Water Distributor 12A2185D01 Tubing 1 ID 12A4181T04 ...

Страница 61: ...ngs 12A2020M19 3 Bracket for Gear Reducer 19T4001S0740 4 Gear Reducer 5 1 12A4030R14 5 Motor HP 3600 RPM 56C Face 208 230V 1 Phase 50 60Hz 12A2900M0511 12A2900M0511CE CE approved 6 Plate UHMW for Gear Reducer Bracket 19T2150VT01 FIGURE 8 10 Chopper Assembly 4 1 2 3 5 6 Bolts welded on Evaporator Housing Nuts welded on gear reducer bracket Gear reducer vent plug ...

Страница 62: ...vaporator housing cover 19T4001S0762 19T4001S0766 VT40 Upper Evaporator housing cover 19T4001S0764 19T40001S0766 CAUTION Never Operate Machine with Lower Evaporator Housing Cover Removed Disconnect Power to machine before removing lower evaporator cover VT60 VT80 VT100 Lower Evaporator housing cover 19T4001S0763 VT40 Lower Evaporator housing cover 19T4001S0765 ...

Страница 63: ...8 12 Vogt VT Service Manual Service Operations FIGURE 8 12 Freeze Cycle Schematic Skid mounted Package VT40 VT60 ...

Страница 64: ...Vogt VT Service Manual 8 13 Service Operations FIGURE 8 13 Harvest Cycle Schematic Skid mounted Package VT40 VT60 ...

Страница 65: ...8 14 Vogt VT Service Manual Service Operations FIGURE 8 14 Freeze Cycle Schematic w Defrost Loop Valve Split System VT40 VT60 ...

Страница 66: ...Vogt VT Service Manual 8 15 Service Operations FIGURE 8 15 Harvest Cycle Schematic w Defrost Loop Valve Split System VT40 VT60 ...

Страница 67: ...8 16 Vogt VT Service Manual Service Operations FIGURE 8 16 Freeze Cycle Schematic w Suction Stop Valve VT80 VT100 ...

Страница 68: ...Vogt VT Service Manual 8 17 Service Operations FIGURE 8 17 Harvest Cycle Schematic w Suction Stop Valve VT80 VT100 ...

Страница 69: ...CUTTER MOTOR CIRCUIT BREAKER 2 POLE 10 AMP CB1 Control Circuit Low Side 12A7515E19 1 CONDENSER FAN CIRCUIT BREAKER 2 POLE 15 AMP CB2 Control Circuit Condensing Unit 12A2117A05 1 SENTRONIC OIL PRESSURE SAFETY CONTROL 12A2117B08 1 LOW PRESSURE CONTROL 20 100 1 4 SAE 36 CAP TUBE 12A2117H01 1 HIGH PRESSURE CONTROL 50 450 1 4 SAE 36 CAP TUBE 12A2117F05 1 CONDENSER FAN CONTROL SWITCH 12A2117G09 1 ELECTR...

Страница 70: ... 240V 50 60HZ Condensing Unit 12A2110A117 1 VT40 COMPRESSOR R22 3DB3F33K0 TFC 100 208 230 3 60 5 5HP 12A2110A130 R404A 3DB3F33KE TFC 100 208 230 3 60 5 5HP 12A2110A110 1 VT60 COMPRESSOR R22 3DS3F46K0 TFC 100 208 230 3 60 7HP 12A2110A131 R404A 3DS3F46KE TFC 100 208 230 3 60 7HP 12A2110A122 1 VT80 COMPRESSOR R22 4DL3F63K0 TSK 253 208 230 400 460 10HP 12A2110A128 R404A 4DL3F63KE TSK 253 208 230 400 4...

Страница 71: ...8 20 Vogt VT Service Manual Service Operations Blank ...

Страница 72: ...lly shows the AB BC CA line voltages If the unit is waiting on a timer that timer will be displayed The timer display may be switched off by pressing SELECT The LCD will then display the normal AB BC CA line voltage pairs Pressing the SELECT button once shows the contactor load side voltages if the load side option is connected The display automatically returns to the display of line side voltage ...

Страница 73: ...essing the up and down arrows selects off default or on The load side of the contactor must be connected to the load terminals of the DTP 3 to use this option Display of fault memories MEM flashes Pressing up or down displays the last fault conditions that took the unit off line The first 25 faults are recorded The top number displayed represents the fault memory The middle number represents the t...

Страница 74: ...hines will have an Emergency Stop button Remote Switch Box Parts PART DESCRIPTION R PB1 12A7500E56 PUSH BUTTON MOMENTARY GREEN 12A7500E75 CONTACT BLOCK 1 N O W MOUNTING LATCH R PB2 12A7500E130 E STOP PUSH PULL RED CE MACHINE ONLY 12A7500E76 CONTACT BLOCK 1 N C W MOUNTING LATCH CE MACHINE ONLY R SS 12A7500E61 3 POS SELECTOR SWITCH OPERATOR 12A7500E73 CONTACT BLOCK 2 N O W MOUNTING LATCH R 1LT 12A75...

Страница 75: ...9 4 Vogt VT Service Manual Additional Product Information FIGURE 9 2A Standard Electrical Schematic 208 230V With Remote Switch Box ...

Страница 76: ...Vogt VT Service Manual 9 5 Additional Product Information FIGURE 9 2B CE Approved Electrical Schematic 208 230V With Remote Switch Box ...

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