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8

Brief interruptions of operation

If you temporarily do not wish to use your boiler sys-
tem, maintain the boiler water temperature at 95 °C to
prevent corrosion through ingress of oxygen into the
boiler water.

Longer interruptions of operation

Shut down your heating system completely if it will not
be needed for longer periods (several months).

Before taking the boiler system out of use for a lon-
ger period, we recommend you take certain steps,
e.g. protecting the system against frost or preserving
the heating surfaces.

To preserve the heating surfaces, first thoroughly
clean the surfaces on the flue gas side. Then pre-
serve these surfaces with a preserving oil/graphite
mixture.

To protect the water side, we recommend flooding
the boiler with degassed, oxygen-free and treated
water with low salt content and added oxygen bind-
ers (e.g. sodium sulphite). Then close the steam
shut-off valve.
Check the concentration of the oxygen binder at
least every month and replenish if required. When
doing this, ensure that the binder is well mixed with
water inside the boiler.

Another option is that of dry preservation, which is
recommended for shutdown periods of longer than
4 weeks.

When there is a risk of frost, drain the boiler and the
heating system via the drain valve. Open the shut-off
control valve as well as the air vent valves.

Maintenance instructions

We recommend having the boiler system serviced reg-
ularly to ensure fault-free, efficient and environmentally
responsible operation.
The boiler should be cleaned regularly to prevent the
flue gas temperature rising with increasing contamina-
tion, which leads to higher energy consumption.
We recommend the installation of a flue gas thermom-
eter. Monitoring the flue gas temperature highlights
incorrect burner adjustment and the level of boiler con-
tamination.

Excessive flue gas temperatures through contamina-
tion or altered burner adjustment reduce efficiency.
Where necessary, clean the boiler or adjust the burner
settings.

Operating information

Shutting down the system

5692729

Operation

Содержание Vitoplex 100-LS SXD

Страница 1: ...ervice instructions for contractors VIESMANN Vitoplex 100 LS Type SXD 0 26 to 0 7 t h Oil gas low pressure steam boiler Permissible operating pressure 1 bar 0 1 MPa VITOPLEX 100 LS 5692729 GB 3 2019 P...

Страница 2: ...ciations Safety instructions for working on the system Commissioning Note Unpleasant odours may develop during commission ing Ensure the installation room is well ventilated Before working on the syst...

Страница 3: ...ystem Ventilate the installation site Draining hot water Please note The blow down and TDS water from boiler sys tems can reach temperatures of over 100 C Before draining water into the sewage system...

Страница 4: ...fects that cannot be remedied locally must be reported to the manufacturer Protect all boiler parts and control equipment from rain water leaks and expelled steam Safety instructions Safety instructio...

Страница 5: ...e 9 4 Troubleshooting Diagnostics 19 5 Water quality Water quality according to EN 12953 10 21 Boiler feedwater requirements 21 Boiler water requirements 21 6 Checklist Recommendations for operation m...

Страница 6: ...ed during commissioning Not required during commissioning Steps required during inspection Not required during inspection Steps required during maintenance Not required during maintenance Note All dia...

Страница 7: ...age not as intended must first be approved by the manufacturer Exclusion of liability Inappropriate use without manufacturer approval Incorrect use of the steam boiler or its components Incorrect oper...

Страница 8: ...oxygen binder at least every month and replenish if required When doing this ensure that the binder is well mixed with water inside the boiler Another option is that of dry preservation which is recom...

Страница 9: ...4 13 Checking the water chamber for deposits 15 14 Cleaning the multiple level electrode 15 15 Cleaning the water level indicator 16 16 Checking the hydraulic connections for leaks 16 17 Cleaning the...

Страница 10: ...s open 04 Check the function of the water treatment system 05 Fill the steam boiler with treated water higher than the low water indicator level See manufacturer s documentation for the burner Note On...

Страница 11: ...een completely depressur ised Please note Negative pressure in the DHW cylinder can cause material damage The air vent valve must always be open when draining the DHW cylinder with a suction pump 1 Cl...

Страница 12: ...g the turbulators A Fig 2 Remove turbulators A without force for this use the turbulator extractor which is part of the cleaning equip ment Commissioning inspection maintenance Opening the boiler door...

Страница 13: ...n resi dues C Fig 4 2 Remove combustion residues from the flue and flue outlet C Checking all gaskets and packing cords on the flue gas side Checking the thermal insulation components on the boiler do...

Страница 14: ...ength into secondary hot gas flues B 2 Bend turbulators approx 10 15 3 Insert the turbulators into the secondary hot gas flues as far as they will go At the same time check the pre tension Note Turbul...

Страница 15: ...s Tighten new gaskets after commissioning and check again after 24 hours Torque settings for closure gaskets System size Gasket Torque SXD size 1 170 kW HL gasket 100 x 150 1 x M16 80 Nm SXD size 2 6...

Страница 16: ...d steam side as well as the sensor well and the inspection ports for leaks after filling the boiler A Fig 10 1 Each time inspection ports have been opened Clean the sealing face 2 Replace the gasket 3...

Страница 17: ...uipment Checking the pressure regulator safety pressure limiter and temperature controller standby Check the pressure regulator safety pressure limiter and temperature controller standby for function...

Страница 18: ...ain the heating contractor s part 2 File all parts lists operating and service instruc tions in the folder and hand this over to the system user The installation instructions are no longer required af...

Страница 19: ...14 Discharge from safety valve Discharge pressure does not match system pressure Check the operating pressure with a suitable pressure gauge Valve seat contaminated Clean valve seat Water trap pipe u...

Страница 20: ...r water lev el controller Determine cause of water level con troller fault using the controller instal lation instructions Severe water level fluctuations through excessive alkalinity Drain water from...

Страница 21: ...g2 mmol l 0 01 Oxygen O2 mg l 0 1 Bound carbon dioxide CO2 mg l 25 Free carbon dioxide CO2 mg l n n Oxidability Mn VII Mn II as KMnO4 mg l 10 Oil grease mg l 3 Boiler water requirements General requir...

Страница 22: ...cting the water quality O T 1 T 2 1 Comparison of measured values to re liable samples 2 Checking by a qualified specialist Protective systems O T Electrical and mechanical tests by a qualified specia...

Страница 23: ...vice report Commissioning Maintenance service Maintenance service Date By Commissioning Maintenance service Maintenance service Date By Commissioning Maintenance service Maintenance service Date By Co...

Страница 24: ...24 Commissioning Maintenance service Maintenance service Date By Commissioning service reports Maintenance service report cont 5692729 Appendix...

Страница 25: ...at rated heating output C 200 at partial load 50 C 130 CE designation CE 0035 1 At a feedwater temperature of 80 C 2 Values for sizing the flue system to DIN 4750 relative to 13 CO2 for fuel oil EL a...

Страница 26: ...the European directives and supplementary national requirements in terms of its design and operational characteristics Using the serial number the full Declaration of Con formity can be found on the...

Страница 27: ...ce of completion 11 O Operating and service documents 18 P Pressure regulator Adjusting 10 Checking 17 Pressure switch checking function 17 Product information 7 R Report 3 Fill and top up water 23 Ma...

Страница 28: ...Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com...

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