background image

 Safety 

10  

 

Operating instructions

 VITOBLOC 200 EM-530/660 

version

 

SCR

 

58

4

1

4

3

5

  

GB

 

 

3.6 

Special safety regulations

3.6.1  Siting and storage 

PLEASE NOTE

 

 

Incorrect siting or storage! 

Material damage due to corrosion  

►  Protect the machine and its parts 

from rust. 

►  Prevent the formation of 

condensation. 

 

3.6.2  Assembly work and installation 

● 

Adhere to the settings prescribed in the installation 

instructions! Only qualified personnel may perform 
such work. 

● 

For all work involved in operating or setting up the 

machine and its safety equipment, observe the 
start-up and shutdown procedures described in the 
operating instructions! 

● 

When replacing larger assemblies, attach them 

carefully to lifting gear and secure them in such a 
way that no risk can arise from this. Only use 
appropriate, technically flawless lifting gear and 
lifting accessories with sufficient load bearing 
capacity! Do not stand or work under suspended 
loads! 

● 

Only entrust experienced personnel with the 

fastening of loads and instruction of crane drivers! 
The person providing guidance must remain within 
sight of or voice contact with the operator. 

● 

When performing overhead installation work, 

always use the intended or other safe climbing aids 
and working platforms. Do not use machine parts 
as climbing aids! Wear safety harnesses when 
carrying out servicing work at a height! 

● 

Always retighten any threaded connections that 

have been loosened during installation work. 

● 

If any safety equipment needs to be removed 

during installation, it must be inspected 
immediately after completing the installation work. 

● 

Ensure the safe and environmentally responsible 

disposal of operating fluids and fuels! 

 

● 

Installation of the machine and its peripheral 
connection systems may only be carried out by 
authorised personnel from a specialist company, 
who have been instructed in these tasks by the 
manufacturer. 

● 

Work on parts carrying gas must be carried out by 
a licensed specialist. 

● 

The applicable engineering standards as well as all 
building and statutory regulations apply to the 
practical execution of this work. 

● 

Design the safety equipment in accordance with all 
locally applicable regulations. 

● 

Observe the accident prevention regulations. 

3.6.3 

Commissioning 

● 

Observe start-up and shutdown procedures, 
machine ramp-up and control displays! 

● 

Before switching on/commissioning the machine, 
ensure that no-one can be put at risk by the 
machine starting up. 

● 

Before commissioning the machine, check all 
safety equipment and other protective devices for 
completeness and correct function. Check all 
machine parts for the presence of any foreign 
bodies. 

● 

Before commissioning, it is essential to check that 
the operating fluids comply with the manufacturer's 
specifications. 

● 

No unauthorised people or objects are permitted 
within the danger zone during commissioning.  

 

 PLEASE NOTE

 

 

Unsuitable operating fluids! 

Serious material damage to the 
machine 

►  Gases and combustion air must 

meet the manufacturer's 
specifications in accordance with 
chapter 10.5 of the installation 
instructions. 

 

Содержание VITOBLOC 200 Series

Страница 1: ...2019 Please retain for future use Operating instructions for users VITOBLOC 200 Type EM 530 660 version SCR Part no 7727282 Type EM 530 660 version SCR ready Part no 7727283 CHP unit for operation wit...

Страница 2: ...ican and Canadian markets in particular Service partner Viessmann Kraft W rme Kopplung GmbH D 86899 Landsberg am Lech Tel 49 0 8191 9279 0 Fax 49 0 8191 9279 23 Email bhkw service support viessmann co...

Страница 3: ...panel 15 4 4 CHP unit controller 15 4 5 Exhaust gas post treatment controller 15 4 6 Type plate 16 5 Operation 17 5 1 Switching on 17 5 2 Switching off 18 5 3 Remote monitoring with TeleControl LAN 1...

Страница 4: ...afety instructions each consist of 5 elements Fig 1 Safety instructions structure 1 Keyword 2 Type and source of hazard 3 Potential consequences of the hazard 4 Avoidance of the hazard 5 Hazard symbol...

Страница 5: ...d by persons with active implants Access prohibited for persons with passive implants e g artificial joints Identifies danger zones that must not be accessed by persons with metal implants 1 3 2 Warni...

Страница 6: ...se are deemed to be impermissible incorrect use This includes Application areas not listed under Application Use of operating fluids that do not correspond to the manufacturer s specifications Use out...

Страница 7: ...antee that the CHP unit will not cause any injuries or damage No modifications may be made to the CHP unit without the approval of Viessmann Werke GmbH Co KG Additional components not included in the...

Страница 8: ...nsible for the following tasks Installing the CHP unit Connecting the CHP unit Installing the prescribed safety and protective equipment Attaching the necessary safety symbols Displaying the Declarati...

Страница 9: ...ns or alterations to the machine which may adversely affect safety Take measures to ensure safe fully functional operation Only operate the machine if all protective and safety equipment is fully func...

Страница 10: ...installation work If any safety equipment needs to be removed during installation it must be inspected immediately after completing the installation work Ensure the safe and environmentally responsib...

Страница 11: ...g in the CHP unit installation room if the silencer hood is open during operation Irreparable hearing damage Wear personal protective equipment e g ear defenders 3 7 3 Hazard due to radiation DANGER T...

Страница 12: ...ls Wear personal protective equipment e g protective gloves safety goggles during welding and grinding polishing work 3 7 7 Oils greases and other chemical substances WARNING Take care when handling o...

Страница 13: ...s PLEASE NOTE Installation or repair work performed incorrectly Serious material damage to the machine and its surroundings Only have service and repair work carried out by authorised technical person...

Страница 14: ...ng system and intermediate tank for AdBlueTM The control panel with the programming and display unit is mounted at the front of the CHP unit Fig 2 Overview operating side 1 Control panel 2 Programming...

Страница 15: ...ol panel is attached to the front of the base frame and contains the electrical components for operating and controlling the Vitobloc 200 EM 530 660 CHP unit versions SCR and SCR ready 4 4 CHP unit co...

Страница 16: ...escription 16 Operating instructions VITOBLOC 200 EM 530 660 version SCR 5841435 GB 4 6 Type plate The type plate is located on the connection side of the CHP unit Fig 6 Vitobloc 200 EM 530 660 SCR ty...

Страница 17: ...itching on 1 Check that all safety equipment is installed and fully functional The gas tap must be open The gas pressure must be 30 50 mbar 2 Turn the heating mode selection switch on the control pane...

Страница 18: ...ng html Remote monitoring login operator service For mobile use on iOS and Android devices the CHP TeleControl app can also be downloaded 5 4 Requirements for optimum operation Faults and consequentia...

Страница 19: ...nel only F5 key Print to display the print menu Status printout Parameter printout F6 key Level to change the operating level Only after entering the password F7 key Fault to show plain text fault mes...

Страница 20: ...screen of the programming and display unit for the CHP unit Pos 1 Operating mode A U T O M A N U A L O F F Pos 2 External demand Heat Power Mains substitution Off Pos 3 Voltage each phase Pos 4 Power...

Страница 21: ...isplay the menu For information only Example Fig 11 2x F2 further temperatures Press C to return to the default screen 5 6 2 Displaying voltage current U I values F4 function key to display the menu F...

Страница 22: ...to the month Change and or confirm the values for the month and year in the same way After confirming the last value year with E field selection will appear again date underlined once Cancelling valu...

Страница 23: ...Operation VITOBLOC 200 EM 530 660 version SCR Operating instructions 23 5841435 GB 5 7 Overview of unit controller...

Страница 24: ...contact with the eyes and skin Wear personal protective equipment e g protective gloves and safety goggles After contact wash the relevant parts of the body with plenty of water and treat with skin ca...

Страница 25: ...M metering quantity activate the metering devices for compressed air and AdBlueTM and monitor the system for faults It is not possible to change the process parameters at operator level this can only...

Страница 26: ...n automatic mode the initial display page is always shown after a certain time without any key being pressed The F1 key can be used to switch the system on or off Switching on is generally automatic w...

Страница 27: ...or blockages or leaks and replace if necessary 5 UDS nozzle air pressure too low System has not yet adjusted pressure Compressed air supply insufficient e g compressor faulty or not switched on Supply...

Страница 28: ...culation Problem during data processing Contact Viessmann Service 15 SCR temperature sensor faulty Cable break or sensor faulty Check cable and replace if necessary Replace temperature sensor 16 SCR o...

Страница 29: ...running do not remain in the plant room any longer than necessary WARNING Exhaust gas water or oil leaks in the CHP unit Serious material damage to the machine and its surroundings Pay particular atte...

Страница 30: ...ed flames Do not smoke Prevent sparking do not use any electric switches plugs telephones or bells Close the main gas shut off facility Open doors Leave the danger zone and warn people in the surround...

Страница 31: ...x 38 glycol water mixture Batteries Battery acid Oil tank and engine Lubricating oil Exhaust gas post treatment in the SCR version AdBlueTM 5 11 Faults and troubleshooting In the event of an operating...

Страница 32: ...r maintenance work a shut off valve must be installed on site in the heating water flow and an air vent valve in the heating water return both in the immediate vicinity of the CHP unit The maintenance...

Страница 33: ...ance function PLEASE NOTE Removal transport of batteries Danger of short circuit electric shock Danger of chemical burns from acid Fit the battery terminal cover Transport batteries in an upright posi...

Страница 34: ...olant containing glycol Remove starter batteries when the engine is cold and stationary Drain and dispose of AdBlueTM Observe the safety instructions for handling the aforementioned media as well as t...

Страница 35: ...type Serial number System address Tel Daily checks Date Hours run h h h h h h h Starts total Output electrical kW kW kW kW kW kW kW Lambda probe voltage mV mV mV mV mV mV mV Oil pressure bar bar bar...

Страница 36: ...factory standard M3271 2 for natural gas The oil change is subject to the shortened maintenance intervals specified there and responsibility for carrying this out lies with the individual in accordan...

Страница 37: ...H 0 11 dH 50 kW 200 kW 11 2 dH 8 4 dH 0 11 dH 200 kW 600 kW 8 4 dH 0 11 dH 0 11 dH 600 kW 0 11 dH 0 11 dH 0 11 dH Tab 5 Quality values of the fill and top up water for heating systems with Vitobloc 20...

Страница 38: ...nstream of gas air mixer TG 10 C TG 30 C Chlorine content Cl 80 mg Nm3 CH4 Fluorine content F 40 mg Nm3 CH4 Total chlorine fluorine CI F 100 mg Nm3 CH4 Dust content 5 m 10 mg Nm3 CH4 Oil vapour 400 mg...

Страница 39: ...Notes VITOBLOC 200 EM 530 660 version SCR Operating instructions 39 5841435 GB...

Страница 40: ...bject to technical modifications Viessmann Werke GmbH Co KG D 35107 Allendorf Tel 49 0 6452 70 0 Fax 49 0 6452 70 2780 www viessmann de 7727282 Vitobloc 200 EM 530 660 version SCR 7727283 Vitobloc 200...

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