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CleanBlastPRO™

Benchtop Fiber End Face Cleaning System

User Guide

22147176 Rev. 105, Standard
November 2020

Содержание CleanBlastPRO

Страница 1: ...CleanBlastPRO Benchtop Fiber End Face Cleaning System User Guide 22147176 Rev 105 Standard November 2020 ...

Страница 2: ...ntation or services including but not limited to warranties relating to quality performance non infringement merchantability or fitness for a purpose as well as those arising from any course of dealing usage or trade practice Under no circumstances will VIAVI be liable for any indirect or consequential damages related to breach of this warranty California Proposition 65 California Proposition 65 o...

Страница 3: ... 䜘ԦǄᵜ䱴ᖅ䘲 Ҿӗ ѫփ ᡰᴹ䝽ԦǄ ӗ ࡇ CleanBlast Pro Product Family ᵏ䲀 ᵜḷ䇶ḷ Ҿӗ ѫփѻкˈ㺘䈕ӗ ᡆަ䝽Ԧਜ਼ᴹᴹ ǃᴹᇣ 䍘䈖ᛵ㿱л 㺘 Ǆ ަѝⲴᮠᆇԓ㺘 ᑨ ᶑԦл㠣ቁ ӗ ӗᰕᵏѻਾᮠᒤ 䈕ӗ ᡆަ䝽Ԧ ਜ਼ᴹⲴᴹ ǃᴹᇣ 䍘нՊਈᔲᡆ Ǆ䈕ᵏ䲀н䘲 Ҿ䈨ྲ ㅹ᱃㙇 Ǆ ᴹ ޣ ᑨ ᶑԦˈ䈧㿱ӗ ᡧ Ǆ ӗ ӗᰕᵏ䈧㿱ӗ Ⲵ ṑ 䇱ҖǄ ᴹ ǃᴹᇣ 䍘Ⲵ ර ᡰ 䜘Ԧ ᴹ ǃᴹᇣ 䍘 ݳ ݳ ಘԦ Component 䫵 Pb Hg 䭹 Cd ޝ ԧ䬜 CR6 ཊⓤ㚄㤟 PBB ཊⓤҼ㤟䟊 PBDE ӗ ѫփ Main Product ঠࡧ 䐟ᶯ㓴Ԧ PCB Assemblies X O X O O O 䜘䝽㓯 Internal wiring X O O O O O ᱮ ಘ Display X O O O O O 䭞ⴈ Key...

Страница 4: ...ing an air source 2 8 Disconnecting the air source 2 8 Filling the solvent tank 2 9 Performing a manual refill 2 9 Performing an auto refill 2 12 Configuring custom cleaning profiles 2 15 Handset operation 2 17 Modifying handset settings 2 17 Foot pedal operation 2 18 Connecting an FCLT Series cleaning tip to the handset 2 18 3 Fiber cleaning 3 1 Before you begin cleaning 3 2 Priming the handset 3...

Страница 5: ...g the firmware file 4 11 Updating the firmware 4 12 Exporting the log file 4 13 Appendix A CleanBlastPRO menu summary A 1 Menu icons A 2 VIAVI Menu A 2 Main Menu A 3 Select Profile and Edit CUSTOM A 3 Fluid Tank Menu A 4 Current Warnings A 4 System Settings A 5 Appendix B Specifications B 1 Appendix C Custom profile examples C 1 Example 1 Basic Clean C 2 Example 2 Basic Clean Two Cycles C 3 Exampl...

Страница 6: ...n Updated the following sections Ordering information Performing a manual refill Performing an auto refill Foot pedal operation Generating the firmware file Updating the firmware Exporting the log file 104 October 2020 Updated the following information Admonitions regarding solvent use Specifications URLs to access this user guide and the CleanBlastPRO Firmware USB Flash Drive Creator Added the se...

Страница 7: ... Also the CleanBlastPRO supports a comprehensive selection of precision cleaning tips for most fiber connector types with both male patch cord and female bulkhead connectors including SC LC FC ST E2000 MPO MPX MT and SMA With backwards compatibility to the large selection of FCLT series tips users of CleanBlast cleaning systems can leverage their existing investment of cleaning tips Figure 1 1 Cle...

Страница 8: ...ry defined cleaning profiles optimized for Simplex and MPO connectors and supports up to five user defined custom cleaning profiles for specific applications Onboard self diagnostics ensure consistent operation in mission critical applications Active fluid vapor vacuum system with vacuum pull greater then fluid and air pressure keeps fumes away from operator Sealed fluid reservoir and fill system ...

Страница 9: ...identical formulation to Novec 72DA Warranty will be void if a VIAVI repair center or representative determines that any other solvent has been used and is the cause of operational problems 2 For use with FCLP RCA 2 only FCLP SOL1 Solvent Refill 3M Novec 72DA 6 pack 225 ml Bottle2 FCLP SOL1 6 Solvent Refill 3M Novec 72DA 3 75 L Bottle3 3 For use with FCLP RCA 3 only FCLP SOL1 XL Exhaust Filter Kit...

Страница 10: ...enter phone number and email in your region for the CleanBlastPRO product or to search the VIAVI Solutions Knowledge Base visit the VIAVI Solutions Technical Product Support site at support viavisolutions com Table 1 2 FCLT Series cleaning tips for common applications Connector Type Cleaning Tip Part Number FC Bulkhead FCLT U25 or FCLT FC 250 Patch Cord FCLT U25 FCLT U25 MA LC Bulkhead FCLT U12 or...

Страница 11: ...ork station requirements on page 2 6 Powering the CleanBlastPRO on page 2 7 Connecting or disconnecting an air source on page 2 8 Filling the solvent tank on page 2 9 Configuring custom cleaning profiles on page 2 15 Handset operation on page 2 17 Foot pedal operation on page 2 18 Connecting an FCLT Series cleaning tip to the handset on page 2 18 ...

Страница 12: ...Getting started CleanBlastPRO features 2 2 CleanBlastPRO User Guide 22147176 Rev 105 CleanBlastPRO features Figure 2 1 CleanBlastPRO front Figure 2 2 CleanBlastPRO rear ...

Страница 13: ...2 5 Handset operation on page 2 17 Air Input Connecting or disconnecting an air source on page 2 8 Fine and Coarse Air Filters Replacing air filters on page 4 3 Power Button Power Input Powering the CleanBlastPRO on page 2 7 USB C Interface Updating the CleanBlastPRO firmware on page 4 11 Exporting the log file on page 4 13 Foot Pedal Input Foot pedal operation on page 2 18 Auto drain Valves Auto ...

Страница 14: ...icate that the CleanBlastPRO is powered on and ready to operate Busy LED Lights yellow to indicate that the CleanBlastPRO is performing an operation e g cleaning cycle depressurization fluid fill firmware update etc Maintenance LED Lights yellow to indicate the presence of a condition that does not impact normal operation Lights red to indicate the presence of a condition that prevents normal oper...

Страница 15: ...for operation the handset features an onboard flashlight and a standard 1 4 20 tripod mount For information about configuring handset operation including button operation see Handset operation on page 2 17 Figure 2 5 CleanBlastPRO handset features For mounting the handset VIAVI recommends using the DF Digitalfoto Adjustable Articulating Camera Clamp Figure 2 6 Mounted handset ...

Страница 16: ...re 2 7 CleanBlastPRO underside threaded M4X0 7 6H mounting holes Note Maximum penetration of screws to mount the device is 13 mm 0 51 inches measured from the underside of the device The rubber feet can be removed from the CleanBlastPRO if required Work station requirements Ensure that the CleanBlastPRO is stationed on a level stable surface and that the following resources are within easy reach o...

Страница 17: ...quence on the front panel of the CleanBlastPRO All LEDs light momentarily Fluid gauge LEDs light to indicate solvent level in tank Ready or Maintenance LED lights depending on the status of the device see Current Warnings on page A 4 The VIAVI menu appears on the LCD screen End Powering off Step 1 Press and hold the power button for two 2 seconds Step 2 Observe the following sequence at the front ...

Страница 18: ...Connecting an air source Step 1 Ensure that the refill port cover is closed see Figure 2 1 on page 2 2 Step 2 Insert the connector straight into the air input of the CleanBlastPRO and then secure it If the CleanBlastPRO is powered on and the air source is properly connected to the device the Ready LED lights and the VIAVI menu appears on the LCD screen Note If the Maintenance LED lights navigate t...

Страница 19: ...rtant CleanBlastPRO is rated for use with 3M Novec 72DA Engineered Fluid Use only Novec 72DA solvent from 3M or CleanBlast solvent from MicroCare Corporation identical formulation to Novec 72DA Warranty will be void if a VIAVI repair center or representative determines that any other solvent has been used and is the cause of operational problems Store each refill kit in a contaminant free zipper l...

Страница 20: ...the message and count down timer that appear on the LCD screen and wait for depressurization to complete Step 4 Ensure that depressurization is completed The following message appears on the LCD screen Step 5 Orient the fill connector on the refill assembly so that the marking TOP on the top lever is facing up press the top and bottom levers on the fill connector and then connect the fill connecto...

Страница 21: ...e solvent will automatically stop draining from the bottle when the solvent tank is full and the fluid gauge indicates 100 Step 8 When the solvent is at the required level set the bottle down right side up Step 9 Press the top and bottom levers on the fill connector and then carefully pull back the fill connector to disconnect it from the CleanBlastPRO Step 10 Rotate the refill port cover clockwis...

Страница 22: ... The cap connector contains a replaceable 0 1 micron air filter to ensure that air flowing into the bottle is clean and free of contaminants For more information see Replacing the air filter on the CleanBlastPRO Auto Refill Kit on page 4 5 Step 3 At the front of the CleanBlastPRO rotate the refill power cover counterclockwise WARNING Read this procedure in full before you begin Do not attempt to c...

Страница 23: ...leted The following message appears on the LCD screen Step 5 Connect the handset connector to the nozzle of the handset Step 6 Do the following a Orient the fill connector on the refill assembly so that the marking TOP is facing up b Press the top and bottom levers on the fill connector and connect it to the refill port on the CleanBlastPRO Important Ensure that the fill connector remains steady w...

Страница 24: ...will not start Step 8 Observe the fluid gauge and the messages that appear on LCD screen Step 9 Do either of the following Allow the auto fill to continue until the tank is full and auto fill automatically stops Observe the message that appears on the LCD screen Click the dial to manually stop the auto fill Observe the message that appears on the LCD screen Note If the solvent runs out before the ...

Страница 25: ...bly installed on the bottle of solvent ensure that the fill and handset connectors are wrapped and that the assembly and bottle are stored in a contaminate free manner End Configuring custom cleaning profiles CleanBlastPRO provides factory configured cleaning profiles optimized for Simplex and MPO fibers The Simplex and MPO profiles cannot be modified however you can configure up to five custom pr...

Страница 26: ... On the Edit menu for the parameter rotate the dial to specify a setting and then click to confirm the setting The LCD screen returns to the Edit CUSTOM menu for the custom profile Note You can exit the Edit menu for the parameter without changing the setting by pressing and holding the dial or scrolling to and clicking the Back icon see Menu icons on page A 2 Step 4 Repeat Step 3 for each cleanin...

Страница 27: ... End Table 2 1 Handset configuration options Option Description Available settings Flashlight Enable flashlight operation Enable default Disable Maintenance Indicators Enable or disable handset alerts of maintenance conditions indicated by LEDs Buzzer Enable default Disable Light Enable default Disable Button Configuration Configure handset button operation Dual Button default Press one button top...

Страница 28: ...BlastPRO Step 2 Connect the foot pedal to the foot pedal input at the rear of the device see Figure 2 2 on page 2 2 Step 3 Tap the foot pedal to ensure that the handset fires End Connecting an FCLT Series cleaning tip to the handset Important Always store unused cleaning tips in a dust proof container For information about supported cleaning tips see FCLT Series cleaning tips on page 1 4 Step 1 Pl...

Страница 29: ...CleanBlastPRO User Guide 22147176 Rev 105 3 1 3 Fiber cleaning Before you begin cleaning on page 3 2 Priming the handset on page 3 2 Performing a cleaning cycle on page 3 3 ...

Страница 30: ...l if in use The priming cycle begins immediately and is completed when the fluid and air streams have stopped The CleanBlastPRO is then ready to clean fiber end faces End Ensure the following See The CleanBlastPRO is located on a level stable surface and powered on Powering the CleanBlastPRO on page 2 7 The CleanBlastPRO is connected to an air source Connecting or disconnecting an air source on pa...

Страница 31: ...click Profiles on the Main Menu and then scroll to and click a profile on the Select Profile menu An underline indicates the active cleaning profile Step 3 Press the handset button buttons or tap the foot pedal if in use The cleaning cycle begins immediately and is completed when the solvent and air streams have stopped End Performing an extended cleaning cycle An extended cleaning cycle can be us...

Страница 32: ...Fiber cleaning 3 4 CleanBlastPRO User Guide 22147176 Rev 105 This page intentionally left blank ...

Страница 33: ... tank on page 4 2 Replacing air filters on page 4 3 Auto drain valves on page 4 6 Draining the solvent on page 4 7 Preparing the CleanBlastPRO for transportation shipping on page 4 9 Accessing system settings and information on page 4 10 Updating the CleanBlastPRO firmware on page 4 11 Exporting the log file on page 4 13 ...

Страница 34: ...alf gallon or larger and a check valve exactly as shown in Figure 4 1 and Figure 4 2 See Connecting or disconnecting an air source on page 2 8 for more information Important Ensure that the check valve is oriented so that air can enter the pressure tank but will not exit the tank after the air pressure is removed Figure 4 1 CleanBlastPRO check valve and pressure tank front view of setup Figure 4 2...

Страница 35: ...FA F1 contained in the cap connector of the CleanBlastPRO Auto Refill Kit VIAVI recommends replacing this air filter every 12 months Replacing the fine and coarse air filters Important The fine and coarse air filters are housed in separate canisters Ensure that you install the correct replacement filter in each location shown in Figure 4 4 which also shows the housing components of the filters Fig...

Страница 36: ...it detaches from the shaft it is connected to and then remove the filter from the shaft Note Do not misplace the o ring that is housed within the top of the thumbnut Step 4 Discard the air filter Step 5 Ensure that you have the correct replacement for the filter you have removed and then install it To install the replacement fine air filter slip the filter onto the thumbscrew position the filter i...

Страница 37: ...air filter FCLP FA F1 on hand Step 2 Using a 1 5 mm hex screwdriver remove the four 4 screws that secure the stopper to the cap and then slide the stopper off the tube Place the stopper and screws in a dust free container Step 3 Slide the used air filter off the tube and insert the replacement filter Step 4 Insert the stopper and then secure it with the screws Do not overtighten the screws End ...

Страница 38: ...ount of water to accumulate inside the air filter canisters To prevent water from entering into the CleanBlastPRO each filter canister is equipped with an auto drain valve so that the water will automatically drain out VIAVI recommends connecting a flexible hose inner diameter approximately 8 mm to the tube on each auto drain valve and running the hose to a waste bin into which the water can drain...

Страница 39: ... tip from the handset nozzle and place it in a dust free container Step 2 Install the handset onto a mount holder See Handset features and mounting on page 2 5 Step 3 Prepare an empty 2 L glass container into which the solvent can drain Step 4 Tilt the handset so that the nozzle is pointed into the container Step 5 On the LCD screen click Fluid Tank on the Main Menu and then click Drain Fluid to a...

Страница 40: ...t start Step 7 Observe the front panel as the tank empties The fluid percentage updates on the LCD screen and the LEDs of the fluid gauge light relative to the decreasing fluid level Step 8 Do either of the following Allow draining to continue until the tank is empty Observe the message that appears on the LCD screen Note You can leave the CleanBlastPRO unattended as it drains Click the dial to ab...

Страница 41: ...urely wrapped and fitted inside the container to prevent damage to any part of the device Before packing the CleanBlastPRO do the following to prevent fluid from leaking from the device during transport Step 1 Power off the CleanBlastPRO and disconnect it from the air source Step 2 Rotate the refill port cover counterclockwise and allow the device to vent for at least one 1 minute Step 3 Return th...

Страница 42: ...tings menu Step 1 On the LCD screen click System Settings on the Main Menu Step 2 On the System Settings menu click any of the following options Display Settings to view or modify display settings for the LCD screen Handset Settings to view or modify handset configuration settings System Info to view CleanBlastPRO system information such as serial number and firmware version and access system task...

Страница 43: ...datemyunit net Step 3 Download the executable file for the CleanBlastPRO Firmware USB Flash Drive Creator CBProFirmware_X X X X exe Step 4 Navigate to the folder were the executable file is located and then double click the file to start the CleanBlastPRO Firmware USB Flash Drive Creator Note If a USB flash drive is not already connected to the computer you will be prompted to connect one Step 5 S...

Страница 44: ...s several minutes to complete While the update is in progress the Busy LED on the CleanBlastPRO lights yellow When the update is completed the CleanBlastPRO automatically restarts powers off and then powers on Do not remove the USB stick from the port while the firmware update is in progress and the Busy LED is on Remove the USB stick only after the CleanBlastPRO has fully restarted and the VIAVI ...

Страница 45: ...ive to the USB C port at the rear of the CleanBlastPRO see Figure 2 2 on page 2 2 Step 2 On the LCD screen click System Settings on the Main Menu click System Info and then click Export Log Step 3 On the Export Log menu click Confirm to start the export operation The export operation takes several minutes to complete While the operation is in progress the Busy LED on the CleanBlastPRO lights yello...

Страница 46: ...Maintenance Exporting the log file 4 14 CleanBlastPRO User Guide 22147176 Rev 105 This page intentionally left blank ...

Страница 47: ...BlastPRO menu summary This section covers the following information Menu icons on page A 2 VIAVI Menu on page A 2 Main Menu on page A 3 Select Profile and Edit CUSTOM on page A 3 Fluid Tank Menu on page A 4 Current Warnings on page A 4 System Settings on page A 5 ...

Страница 48: ...nu summary A 2 CleanBlastPRO User Guide 22147176 Rev 105 Menu icons VIAVI Menu Icon Action Scroll Select Continue Back Option Use Profile Active cleaning profile Air Pressure Available air pressure Fluid Level of solvent in tank ...

Страница 49: ...ser defined settings for the following cleaning parameters Vacuum Start Time Vacuum On Time1 Air Start Time Air On Time1 2 Fluid Start Time Fluid On Time1 2 Num Cycles 3 Lockout Time4 See Configuring custom cleaning profiles on page 2 15 and Custom profile examples on page C 1 1 VIAVI recommends setting this cleaning parameter to 100 ms or higher 2 To ensure that the fluid atomizes correctly the a...

Страница 50: ...e solvent on page 4 7 Message See Current Warnings No warnings or errors to report Error Pressure sensor readings are out of normal range Specifications on page B 1 Error Tilt detected Keep device level Work station requirements on page 2 6 Error Device solvent tank is empty Filling the solvent tank on page 2 9 Error Please prime the unit before firing Priming the handset on page 3 2 Error Foot pe...

Страница 51: ...e the following parameters for handset operation See Handset operation on page 2 17 Flashlight Maintenance Indicators Button Configuration System Info View the following device system information or perform related operation SN Serial number Firmware version Filter Age See Replacing air filters on page 4 3 Firmware Update See Setting up the CleanBlastPRO with a check valve and pressure tank on pag...

Страница 52: ...Appendix A A 6 CleanBlastPRO User Guide 22147176 Rev 105 This page intentionally left blank ...

Страница 53: ... to operate when pressure is between 50 to 80 psi however cleaning might be impaired 3 Pressure relief safety mechanism activates when pressure exceeds 150 psi and resets when air source connection is removed Air Gas Inlet 1 4 Industrial Quick Disconnect Coupling4 4 Fitting can be replaced with any NPT Male fitting Internal Solvent Tank Capacity 1 L Input Power 12V DC 2A power supply included 5 5 ...

Страница 54: ...Appendix B B 2 CleanBlastPRO User Guide 22147176 Rev 105 This page intentionally left blank ...

Страница 55: ...e 22147176 Rev 105 C 1 Appendix C Custom profile examples This section covers the following information Example 1 Basic Clean on page C 2 Example 2 Basic Clean Two Cycles on page C 3 Example 3 Blow Vac Then Clean on page C 4 ...

Страница 56: ...n Profile description Start fluid air and vacuum time 0 Fluid on for 200 msec 0 2 sec Air and vacuum on for 2000 msec 2 sec Configuration Parameter User defined Value Vacuum Start Time 0 Vacuum On Time 2000 Air Start Time 0 Air On Time 2000 Fluid Start Time 0 Fluid On Time 200 Num Cycles 1 Lockout Time ...

Страница 57: ... with one button press Note A 400 msec approximately dwell time with all valves off is automatically added between cycles This dwell time can be increased by increasing the start times for each value Configuration Parameter User defined Value Vacuum Start Time 0 Vacuum On Time 2000 Air Start Time 0 Air On Time 2000 Fluid Start Time 0 Fluid On Time 200 Num Cycles 2 Lockout Time ...

Страница 58: ...then clean then dry Blow air and pull vacuum delay vacuum start 200 msec for 600 msec then basic clean cycle with 200 msec of fluid air and vacuum for 2 sec after fluid starts Configuration Parameter User defined Value Vacuum Start Time 200 Vacuum On Time 2400 Air Start Time 0 Air On Time 2600 Fluid Start Time 600 Fluid On Time 200 Num Cycles 1 Lockout Time ...

Страница 59: ... System User Guide 22147176 Rev 105 Standard November 2020 English VIAVI Solutions Inc 6001 America Center Drive 6th Floor San Jose CA 95002 USA North America Toll Free 1 844 GO VIAVI 1 844 468 4284 All Other Regions ww viavisolutions com contacts ...

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