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Hercules U26

Návod k obsluze

VIADRUS HERCULES U 26

MANUAL FOR BOILER OPERATION

AND INSTALLATION

Содержание HERCULES U 26

Страница 1: ...Hercules U26 Návod k obsluze VIADRUS HERCULES U 26 MANUAL FOR BOILER OPERATION AND INSTALLATION ...

Страница 2: ...es 16 5 2 Assembly procedure 17 5 2 1 Installation of smoke extension only for the size of 8 10 sections 17 5 2 2 Boiler drum installation 17 5 3 3 Boiler shells assembly 19 5 2 4 Mounting of draw bar of smoke flap control 21 5 2 5 Draught regulator 22 5 2 6 Assembly tools for brush 22 5 2 7 Filling the heating system with water 22 6 Commissioning 23 6 1 Verification activities before commissionin...

Страница 3: ...o the quality of used materials 2 Long term verified construction 3 Sophisticated manufacturing technology on the automatic forming lines with a constant and verified quality of the manufacturing process ISO 9001 ISO 14 001 4 Coke combustion efficiency 80 5 Simple operation and maintenance 6 Output graduation by the number of sections 2 Boiler technical data Tab no 1 Dimensions technical parameter...

Страница 4: ...tput kW 5 5 8 25 11 25 15 5 19 75 13 65 15 45 17 4 Fuel consumption at the minimum output kg h 0 93 1 4 1 9 2 63 3 35 2 32 2 62 2 95 Fuel efficiency MJ kg 1 28 31 Burning time at the rated power h 4 Flue gases temperature at the rated power C 220 300 Flue gases temperature at the minimum output C 120 190 Flue gases mass flow rate at the minimum output g sec 4 295 6 445 8 78 12 105 15 43 6 66 7 53 ...

Страница 5: ... loss of the boiler drum 5 10 15 20 25 30 51 45 38 34 29 27 24 22 20 19 18 17 15 13 10 45 40 35 30 25 22 20 18 světlý průřez v cm Komínový tah Pa Účinná výška komínu m 10 9 7 8 6 5 4 3 Počet článků Fig No 2 Stack diameter setting Rated power kW Hydraulic loss Pa Actual stack height m Draft Pa Number of sections inside diameter in cm ...

Страница 6: ...6 Number of sections 3 4 5 6 7 L 387 498 609 720 831 L1 643 754 865 976 1087 D 156 Fig no 3a Connecting dimensions of VIADRUS HERCULES U 26 3 7 sect boiler ...

Страница 7: ...7 Number of sections 8 9 10 L 942 1053 1164 L1 1198 1309 1420 D 176 Fig no 3b Connecting dimensions of VIADRUS HERCULES U 26 8 10 sect boiler ...

Страница 8: ... ash pan doors Under the ash pan door there is installed a tilting grate The whole boiler drum is insulated by the health harmless mineral insulation which reduces the losses caused by heat transmission into the environment The steel shell is coloured by a good quality comaxit spray 3 2 Regulation and safety elements The smoke shutter of the smoke extension adapter regulates the flue gases outlet ...

Страница 9: ... 15 Lowered console 16 Upper part of the shell with insulation í 17 Left side part of the shell with insulation 18 Right side part of the shell with insulation 19 Rear part of the shell with insulation 20 Thermomanometer 21 Draught controller 22 Two way safety valve DVB 1 02 23 Safety valve 24 Draw bar 25 Bushing HEYCO 26 Slant bushing 27 Plastic ball 28 Label for smoke flap control Fig no 4a VIAD...

Страница 10: ... of the shell with insulation 18 Right side part of the shell with insulation í 19 Rear part of the shell with insulation 20 Thermomanometer 21 Draught controller 22 Two way safety valve DVB 1 02 23 Safety valve 24 Draw bar 25 Bushing HEYCO 26 Slant bushing 27 Plastic ball M10 28 Label of smoke flap control 29 Left choker console for the rear section 30 Choker for the rear section 31 Choker axis f...

Страница 11: ...raulic chart of after cooling loop connection In case the system is equipped with a two way safety vent and the boiler becomes overheated the output temperature exceeds 95 C the two way safety vent creates a cold water circuit which is kept until the temperature drops below the limit temperature At this moment there are simultaneously closed the discharge cooling equipment and the cold water inlet...

Страница 12: ...re limit 100 C 0 5 C Maximum temperature 120 C Maximum stress on boiler side 400 kPa 4 bar Maximum stress on water side 600 kPa 6 bar Nominal flow at p 100 kPa 1 bar 1 9 m 3 h Usage The two way safety vent DBV 1 02 is used as a protection of heating boilers against overheating In the valve body there is the bleed and supply valve controlled by thermostatic element When the limit temperature is rea...

Страница 13: ...nected with an open expansion tank positioned at the highest point of the heat system The expansion tanks must be rated in the way that they can contain the changes in water volume resulting from heating and cooling The open expansion tanks must be equipped with non closable bleeder and a overflow pipes The overflow pipe must be designed in the way that it safely drains off the maximum flow volume...

Страница 14: ...ementation and connection of fuel consumers c regarding the fire regulations ČSN 06 1008 Fire safety of heat installations EN 13501 1 A1 Fire classification of construction products and building elements Part 1 Classification using test data from reaction to fire tests d to the system of HWS heating ČSN 06 0320 Heating systems in buildings Hot water preparation Designing and planning ČSN 06 0830 H...

Страница 15: ...olyethylene PVC Boilers positioning with regard to the necessary handling space Basic AA5 AB5 environment according to ČSN 33 2000 1 ed 2 In front of the boiler there must be left a minimum handling area of 1000 mm Keep minimum 400 mm distance between the rear part of the boiler and the wall At least from one lateral face keep minimum 400 mm space for access to rear part of the boiler Fuel storage...

Страница 16: ...sole 2 pc washer 10 5 4 pcs nut M10 4 pcs spring clip 4 pcs screwM5 x 12 4 pcs washer 6 4 4 pcs bushing HEYCO SB 625 8 1 pc slant bushing 1 pc screwST 4 2 x 9 5 10 pcs connecting plug 4 pcs thermomanometer 1 pc Draw bar 1 pc lock 2 5 x 32 1 pc plastic ball M10 1 pc Smoke shutter operation label 1 pc Choker screw 1 pc Cleaning tools hook 1 pc brush with a handle 1 pc spike 1 pc holder for cleaning ...

Страница 17: ...t with the heating system by means of a weld 3 Interconnect the lower outlet from the after cooling loop by welding a 1 1 2 tube with reverse water outlet reverse water flange to the boiler 4 Mount the thermostatic valve on one of after cooling loop outlets mount the sensor into the reservoir and connect the cold water inlet 1 2 mind the flow direction marked by an arrow it must correspond to that...

Страница 18: ...safety valve DBV 1 02 with the flange of the return and heating water the return water flange with a distribution pipe at the version with 8 10 sections and with cooling water inlet plus superfluous heat outlet 5 Mount the discharge valve in the return water flange 6 Set the smoke tube to the smoke extension adapter and insert into the chimney opening The smoke tube diameter is 160 mm for sizes 3 ...

Страница 19: ...and four washers 10 5 2 see Fig no 13 Fig no 13 Mounting of boiler shell consoles 1 Sie part of the shell 2 Spring clip 1 Side part of the shell 2 Spring clip 3 Bushing HEYCO 4 Slant bushing 5 Draw bar of the smoke flap control Fig no 14 Right side part of the shell Fig no 15 Left side part of the shell 1 Lowered console 2 pc 2 Washer 10 5 3 Nut M10 4 Thermometer well 5 Manometer well ...

Страница 20: ... two screws M5 x12 and two washers 6 4 see Fig no 17 5 Mount the insulation on the rear part of the shell 10 Fig no 17 and screw it to the side parts of the shell by means of the screws ST 4 2 x 9 5 11 Fig no 17 6 Mount four connecting plugs 2 on the upper part of the shell 1 and insert the thermomanometer 8 Fig no 17 7 Insert the thermometer sensor into the thermometer well 4 Fig no 13 and screw ...

Страница 21: ...10 Rear part of the shell 11 Screw ST 4 2 x 9 5 Fig no 17 Boiler shell 5 2 4 Mounting of draw bar of smoke flap control 1 Complete the smoke flap control according to the Fig no 18 2 Fasten the draw bar of the smoke flap control 2 to the smoke flap 1 by means of a lock 2 5 x 32 3 3 Screw the plastic ball M10 4 on the front part of the draw bar 4 Stick the label of the smoke flap control ...

Страница 22: ...the oxygen which increases its corrosive effects and at the same time the water evaporates heavily Only the water treated to the values according to ČSN 07 7401 can be used for refilling The heating system must be thoroughly flushed out in order to wash out all impurities During the heating season it is necessary to keep a constant volume of heating water in heating system and be particular about ...

Страница 23: ...tion 8 Make a record in the Guarantee certificate 7 Boiler operation by user COKE The most suitable fuel is the coke of 24 60 mm granularity HARD COAL The most suitable fuel is the hard coal of 24 60 mm granularity WOOD The wood maximum moisture of 20 must be observed in order to achieve the rated boiler output The fuel must be stored under cover The grate is cleaned in a way making sure that no g...

Страница 24: ...king the grate after the ash pan door opening 6 The ash pan door must be permanently shut during the boiler operation 7 According to the need clear the ash pan it is necessary to use the gloves 8 In case of use of stop valves the safety valve should be installed between the boiler and the stop valve 9 We recommend cleaning the filter after the heating test and subsequently before the heating seaso...

Страница 25: ... on the grate We remove all remains from the combustion chamber especially the clinker before every new firing and when restoring the boiler operation in the morning The ashes must be put into fire resistant covered containers Use the protective means at this work and mind your personal safety 2 When using the coke hard coal and wood clear regularly once a month the walls of the boiler inside the ...

Страница 26: ... boiler quality and completeness certificate after its infilling serves as the Guarantee certificate A regular boiler maintenance must be done by its user Every notice of a fault must be conveyed immediately after its detection always via a telephonic agreement and in writing If the above instructions are not observed the guarantees provided by the manufacturer will not be recognized The manufactu...

Страница 27: ...kaging unit EN 13429 NO 3 1 Recovery by material recycling ensure recyclability in all terms of the standard for the functional packaging unit EN 13430 YES 3 2 Recovery in the form of energy ensure that calorific gain is achievable for the functional packaging unit EN 13431 YES Iron NO 3 3 Recovery by composting ensure compost ability in all terms of the standard for the functional packaging unit ...

Страница 28: ...28 ...

Страница 29: ...uarantee certificate for customer the user Record of accomplished guarantee and after guarantee repairs Record date Carried out activity Contractual professional service organization stamp signature Customer s signature ...

Страница 30: ...30 ...

Страница 31: ...31 ...

Страница 32: ...32 Date of revision 17 2013 GB model 2010 ...

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