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Vetter Mini-Lifting Bags 8 bar (116 psi)
Vetter Super Mini-Lifting Bags 8 bar (116 psi)

18

Introduction

Lifting bags may only be
operated with compressed-
air - or with water in excep-
tional cases -(accessories
on request), though never
with flammable or aggres-
sive gases. The lifting bags
may only be operated using
original Vetter fittings.

Mini-Lifting Bags (steel or
Aramide) of types V24 -
V31  - V40 - V54 - V68
(VS26 - VS34 - VS43 -
VS59 - VS74) fall under the
Pressure Vessel Legislation
from July 1st, 1980, in
Germany (DruckbehV).
These lifting bags may only
be put into operation after
submission of the manufac-
turer’s certificate of official
acceptance. This test
certificate should be kept in
a safe place and presented
to the test expert at the
repeat test.

Pay attention to DIN 7716 if
stored for longer periods of
time. We will be happy to
supply an excerpt from this
standard.

Safety instructions

Use only Vetter original
fittings. Only these have
been tested in the
works in accordance
with the Pressure
Vessel Legislation.

Please check the
perfect and correct
condition of the lifting
bags and accessories
before and after every
use.

Insert bags at suitable
points so that at least
75% of the bag’s
surface is beneath the
load.

Avoid angles larger than
30 degrees (relationship
between base and load
to be lifted). The bag
could be catapulted out
of the gap. Create a
parallel base to the load
to be lifted whenever
possible using a sturdy
substructure.

Never place more than
two bags on top of one
another.

Contents

Introduction .................................. 18

Safety instructions ........................ 18

Behaviour of the lifting power ......... 19

Increasing the lifting power and lifting
height ........................................... 20

Vetter Mini-Lifting Bag 8 bar (116 psi) -
Vetter System ............................... 20

Air supply ..................................... 21

Operating with compressed-air
cylinders 200 or 300 bar ................ 21

Operating with the dual controller and
deadman control ........................... 22

Operating Mini-Lifting Bags 8 bar
(116 psi) with controller, fitting
construction .................................. 22

Safety against exceeding the
maximum working pressure of 8 bar
(116 psi) ....................................... 23

Operating Super Mini-Lifting Bags
8 bar (116 psi) .............................. 23

Operation with other compressed-air
sources ........................................ 24

Practical tips ................................. 25

Maintenance and servicing ........... 26

Troubleshooting ............................ 27

Recurrent tests ............................. 27

Table of recurrent tests .................. 28

Technical data with steelcord re-
inforcement (

European versions

) . 29

Technical data with aramide re-
inforcement (

European versions

) . 30

Lifting power - load path diagram ... 31

EC Declaration of Conformity in the
intendment of EC Machine Directive
89/392/EEC ................................. 32

Technical data with steelcord re-
inforcement (

US versions

) ........... 33

Technical data with aramide re-
inforcement (

US versions

) ........... 34

Содержание V1

Страница 1: ...he bag s surface is beneath the load Avoid angles larger than 30 degrees relationship between base and load to be lifted The bag could be catapulted out of the gap Create a parallel base to the load to be lifted whenever possible using a sturdy substructure Never place more than two bags on top of one another Contents Introduction 18 Safety instructions 18 Behaviour of the lifting power 19 Increas...

Страница 2: ... place metal on metal when propping up loads Place stones branches or similar materials under the bag to improve adherence if used on slippery surfaces ice snow mud etc Avoid spot loads e g building cramps bolts Never use bags on sharp edges or on very hot days Use suitable liners and cover the complete surface of the bag Behaviour of the lifting power TheVetter Mini Lifting Bags 8 bar 116 psi ope...

Страница 3: ...ded together The lifting height which can be achieved depends on the smallest bag used Vetter Mini Lifting Bag 8 bar 116 psi Vetter System With theVetter system the arrangement of controller inflation hose and bag is retained consistently throughout the whole range of Vetter products so that bags cannot be inflated with an excess operating pressure by bypassing the controller or even by directly c...

Страница 4: ... Operating with com pressed air cylinders 200 or 300 bar Connect pressure reducer with T screw to com pressed air cylinder Close the handwheel 3 on the pressure reducer Open the cylinder valve 5 the manometer 1 shows the pressure in the cylinder Air reserve l pressure bar x cylinder volume l Set the back pressure to approx 10 bar 146 psi with the adjusting screw 4 display on manometer 2 Connect pr...

Страница 5: ...u rise the air hose of the pressure reducer or the air supply hose from the external air supply Then push the lever forwards briefly so that the integrated return valve is depressurised Operating Mini Lifting Bags 8 bar 116 psi with controller fitting construction Connect bags and inflation hoses as described above Open the compressed air supply Open the ball valve 6 to inflate the Mini Lifting Ba...

Страница 6: ...linder The pressure reducer is pre set to 10 bar 146 psi Close the discharge device on the head of the safety valve by turning clockwise Connect inflation fittings to the Super Mini Lifting Bag with the 5 m yellow inflation hose To inflate the Super Mini Lifting Bag slowly open the valve on the compressed air cylinder by turning anti clockwise Keep an eye on the mano meter and load at all times On...

Страница 7: ... 6 6 ft inflation hose with Vetter safety couplings in the works The foot pump can be used either directly or with the 5 m 16 4 ft yellow inflation hose In higher pressure ranges the actuating force at the foot pump can be reduced by opening the vent screw on the second cylinder This halves the force needed though it also halves the delivery of the pump Truck tyre valve 19 For inflation with a nor...

Страница 8: ...al tips Examples of safe and efficient uses of the Vetter Mini Lifting Bag 8 bar 116 psi and Super Mini Lifting Bag 8 bar 116 psi The space between the bag and the load to be lifted should be reduced wherever possible with a suitable substructure so that no lifting power and lifting height is lost A substructure can for example be made using beams though the surface should be at least as large as ...

Страница 9: ...g with 0 5 bar 7 25 psi and check for dam ages If no damages are found e g punctures or cracks increase the pressure to a maximum of 4 bar 58 39 psi If punctures or cracks appear which expose the steelcord or kevlar the bags are no longer suitable for use They cannot be repaired for safety reasons Damages to the bag s nipple If the nipple is damaged it can be replaced Heat the area around the nipp...

Страница 10: ...only be serviced by authorised dealers or the manufacturer whenever necessary Recurrent tests See following pages for tables The operator is responsible for the correct performance of the recurrent tests in accordance with the Pressure Vessel Legis lation TheTÜV authorities TÜV Rheinland are familiar with the special test requirements since they frequently carry out these tests The statutory tests...

Страница 11: ... yes DruckbehV 10 inspection Every 5 years internal test of types Safety expert yes DruckbehV 10 V24 V31 V40 V54 V68 internal test of types Qualified tester yes DruckbehV 10 V1 V3 V6 V10 V12 V18 V24L Every 10 years Pressure test of types Safety expert yes DruckbehV 10 V24 V31 V40 V54 V68 Pressure test of types Qualified tester yes DruckbehV 10 V1 V3 V6 V10 V12 V18 V24L After major Test on special ...

Страница 12: ... 8 8 8 8 Test pressure bar 16 16 16 16 16 Bursting pressure bar 48 3 71 3 54 7 65 74 3 Inflation time sec 3 8 4 8 9 0 13 8 9 9 Weight kg 5 0 6 0 8 5 12 0 11 5 Type V31 V40 V54 V68 Art No 131 06 000 131 07 000 131 08 000 131 09 000 Lifting capacity max kN 314 396 544 677 kg 31 400 39 600 54 400 67 700 Lifting height max cm 37 0 40 2 47 8 52 0 Size cm 65 x 69 78 x 69 86 x 86 95 x 95 Insertion height...

Страница 13: ... Test pressure bar 12 12 12 12 12 Bursting pressure bar 56 3 49 9 38 7 73 0 73 0 Inflation time sec 0 5 1 0 1 4 3 8 4 8 Weight kg 0 44 1 1 1 95 3 25 4 0 Type V40 V54 V68 Art No 131 47 000 131 48 000 131 49 000 Lifting capacity max kN 396 544 677 kg 39 600 54 400 67 700 Lifting height max cm 40 2 47 8 52 0 Size cm 78 x 69 86 x 86 95 x 95 Insertion height cm 2 5 2 5 2 5 Nominal content litre 75 0 12...

Страница 14: ...62 31 x 102 65 x 69 Insertion height cm 2 5 2 5 2 5 2 5 Nominal content litre 21 7 32 9 23 5 57 5 Air requirement at 8 bar litre 195 3 296 1 211 5 517 5 Working pressure max bar 8 8 8 8 Test pressure bar 12 12 12 12 Bursting pressure bar 62 5 55 5 73 0 38 0 Inflation time sec 9 0 13 8 9 9 23 7 Weight kg 5 8 7 3 7 8 9 1 Lifting power load path diagram 10kN 1t Insertion height Lifting power load pat...

Страница 15: ...Type see ratings plate to be entered by customer comply with the following regulations in their standard design Machine Directive 89 392 EEC as amended by Directives 91 368 EEC 93 44 EEC 94 68 EEC Applicable harmonised standards EN 292 part prEN 13731 Applicable national standards and technical specifications Pressure Vessel Legislation DruckbehV The type was tested in accordance with 3 Section 1 ...

Страница 16: ...ssure1 psi 232 232 232 232 232 Bursting pressure1 psi 700 1 034 793 942 1 077 Inflation time sec 3 8 4 8 9 0 13 8 9 9 Weight lbs 11 13 19 26 25 Type VS34 VS43 VS59 VS74 Art No 131 06 000 131 07 000 131 08 000 131 09 000 Lifting capacity max US tons 34 61 43 65 59 97 74 69 Lifting height max in 14 6 15 8 18 8 20 5 Size in 25 x 27 31 x 27 34 x 34 37 x 37 Insertion height in 1 0 1 0 1 0 1 0 Nominal c...

Страница 17: ...t 0 1 0 56 1 4 2 9 3 4 Working pressure max psi 116 116 116 116 116 Test pressure1 psi 174 174 174 174 174 Bursting pressure1 psi 816 724 560 1 058 1 058 Inflation time sec 0 5 1 0 1 4 3 8 4 8 Weight lbs 1 2 4 4 3 7 0 9 Type VSK43 VSK59 VSK74 Art No 131 47 000 131 48 000 131 49 000 Lifting capacity max US tons 43 65 59 97 74 63 Lifting height max in 15 8 18 8 20 5 Size cm 78 x 69 86 x 86 95 x 95 I...

Страница 18: ... 6 Size cm 47 x 52 52 x 62 31 x 102 65 x 69 Insertion height in 1 0 1 0 1 0 1 0 Nominal content cu ft 0 7 1 2 0 8 2 0 Air requirement at 8 bar cu ft 6 9 10 4 7 5 18 Working pressure max psi 116 116 116 116 Test pressure1 psi 174 174 174 174 Bursting pressure1 psi 906 805 1 058 551 Inflation time sec 9 0 13 8 9 9 23 7 Weight lbs 13 16 17 20 1 Assessed in free unrestrained ...

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