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Table of Contents

                                              

9/9/2021 

             SWA-48-PMO MANUAL 

 

Table of Contents

 

Copyright 2019 Vestil Manufacturing Corp.; All rights reserved                                                Page 14 of 17 

Troubleshooting 

Problem 

Cause 

Action 

• The turntable does not 

rotate. 

 

Or 

 

• The tu

rntable will not 

rotate without assistance, 

rotates slower when 

loaded, or will not achieve 
maximum speed. 

 

 

No power supply voltage. 

 

• Speed control at 

its slowest setting 

 

• No control signal from the foot 

switch. 

 

• Motor controller fault, or defective 

motor controller. 

 

• Broken or slipping belt.

 

Check for 120V at the outlet into which the 

machine is connected.  Find cause of power 

supply loss before resupplying power. 

 
If the turntable cord is plugged into the pigtail at 

the powered mast's enclosure, verify that the 

powered mast cord is plugged into an outlet. 

 

• Increase the turntable speed at the knob on the 

front of the motor controller. 

 

• Check t

he foot switch and its cable for continuity. 

 

• Chec

k the display on the controller for a fault 

code.  Contact the factory. 

 

• If the fan on the drive motor is spinning, lift the 

mast end of the machine to inspect the belt. 

 

The powered mast motor or 

control enclosure hums, 
chatters, or buzzes, and the 

film carriage does not 

move, or it moves only 

slowly. 

• Excess voltage drop to 

the motor 

due to: power wire size too small, 
wire run to long, or incoming 

voltage too low. 

 

• 

Damage to the mast or carriage. 

 

• Low control voltage or bad 

connection in control circuit. 

• 

Check power supply for adequacy. 

 

• 

Check incoming voltage while the motor is 

running.  Correct by installing a circuit with larger 

wire, eliminating extension cords, or installing a 

buck/boost transformer. 

 

• Visually inspect the carriage and mast for signs 

of damage or excessive wear. 

 

 Verify 24 VAC at transformer secondary.  Inspect 

all wires and connections in the mast control 

enclosure for looseness, etc. 

 

Powered mast must 

carriage will raise but it will 

not lower. 

• See as last item above.

 

 

• Transformer fuse is blown.

 

 

• No power supply voltage.

 

 

• Mast limit switch is engaged or bad.

 

 

• Contr

ol relay 1 CR, left side in the 

enclosure, contact is burnt. 

 

• Control relay 1 CR has become 

loose. 

 

• Control relay 2 CR has become 

loose. 

 

• Control relay 2 CR is defective.

 

 

• Bad connection in control circuit.

 

 

• Physical blockage of the structure.

 

• See 

 paragraph above. 

 

• Test with

 meter; replace if bad.  Replace with the 

same fuse type and ampere value. 

 

• See first item at the top of the page.

 

 

• Inspect and test switch. 

 Replace if bad. 

 

• Inspect contact. 

 Clean contact or replace relay if 

burnt.  Check for 120V at the motor relay. 

 

• Verify that the relay

 is firmly in place. 

 

• See last paragraph above.

 

 

• Inspect and test control relay 2 CR. Replace if 

bad. 

 

• Test all parts of circuit with meter.

 

 

• Inspect for foreign material or objects that might 

block the carriage path. 

Содержание SWA-48

Страница 1: ...d user is solely responsible for confirming that product design complies with all laws regulations codes and mandatory standards applied where the product is used Table of Contents Signal Words 2 Hazards 2 Introduction 3 Installation 3 Stretch Wrap Holder Assembly 4 Adjusting Belt Tension 5 Operation 5 6 7 Exploded Views Bills of Materials Operating the Powered Mast 8 9 10 11 12 Labeling Diagram 1...

Страница 2: ... on the turntable or the load at any time Install the machine ONLY on even level surfaces where it will not be exposed to the outdoor environment Keep hands clothing etc out of contact with all moving parts of the machine during operation During operation stand with the mast between yourself and the turntable DO NOT activate the turntable UNLESS the load is centered on it and stable Rotation can c...

Страница 3: ...hat it complies with all regulations applicable to the machine and its location The end user must verify that the supplied equipment is installed so it will be suited to the environment in which it will be used Installation must be performed by suitably trained personnel with access to the appropriate equipment The electrical aspects of the installation should be performed by an electrician Choose...

Страница 4: ... the gear reducer using the included hardware and shaft key When finished the drive controller should face the right side of the frame 10 Connect the turntable power cord plug to a standard 15A or 20A 120 VAC receptacles If a powered mast see p 18 is installed the turntable power cord can plug into the pigtail cord from the mast s control enclosure Plug the mast s power cord into a 120V receptacle...

Страница 5: ... cause the entire load to shift suddenly if it catches on the frame Do not exceed the machine s load ratings Damage or premature failure to the drive system or its components could result from exceeding the listed capacity Place loads onto the turntable slowly and gently using a pallet truck or walk behind fork lift using an optional approach ramp or with a fork truck Do not drop loads onto the tu...

Страница 6: ...rd to move the stretch wrap material roll upward Push the handle down to move the material downward Control of the tension stretch of the stretch wrap material is achieved by turning the handle on top of the material Screw the handle clockwise downward to increase the material tension and stretch and turn it counterclockwise upward to decrease the material stretch Always carefully watch the pallet...

Страница 7: ... with the speed knob turned fully counterclockwise about 3 rpm 1 09 Acceleration Time 1 d 10 Time to accelerate the motor to the drive s maximum output frequency set point in seconds 1 15 Auto Acceleration Deceleration d 0 Allows for a linear acceleration rate of the motor 1 16 S Curve in Acceleration d 7 Determines how smoothly the drive accelerates 2 00 Source of Frequency Command d 3 Allows the...

Страница 8: ... Split lock washer carbon steel medium zinc finish 3 8 12 6 20 117 003 External retaining ring 1 dia 1 18 20 514 084 Subassembly counter balanced mast manual 1 7 11103 Hex bolt grade A zinc plated 3 8 16x3 4 4 19 20 001 153 Bracket mast mount 1 8 33008 Flat washer low carbon USS zinc plated 3 8 16 20 36106 Hex nut grade a zinc plated 3 8 16 10 9 20 110 003 Cam roller with seal 10 21 11105 Hex bolt...

Страница 9: ...ber washer 2 12 20 014 005 Frame tube retainer top 1 13 68061 15 8in retainer ring 1 14 20 014 006 Tube retainer bottom 1 15 20 111 002 Bearing 7R16 1 16 20 014 116 Frame rod wrap retainer 1 17 20 113 022 Spacer lock 1 Item Part no Description Quantity 1 20 514 080 Weldment carriage frame 1 2 20 145 010 Specialty hardware clamp wrap mounting 1 3 21 113 021 Spacer bearing shaft 8 4 20 110 006 Rolle...

Страница 10: ... retaining ring 1 diameter shaft 1 22 01 029 007 Box 6x8x4 junction box w lid not NEMA 4 1 7 11103 Hex bolt gr A zinc plated 3 8 16 x 3 4 4 23 11005 Bolt HHCS 2 z plated 1 4 20UNC x 1 4 8 33008 Flat washer low carbon USS z plated 3 8 28 24 33618 Medium split lock washer 1 4 4 9 20 110 003 Cam roller with seal 10 25 36102 Hex nut gr A z plated 1 4 20 4 10 11061 Bolt HHCS 2 z plated 5 16 18 x 2 10 2...

Страница 11: ...er 1 17 20 014 116 Frame rod wrap retainer 1 18 20 110 002 Bearing ball 1 19 20 014 006 Tube retainer 1 20 68061 Internal retaining ring 1 5 8 1 21 20 113 022 Spacer lock 1 22 01 022 001 Limit switch with roller arm 2 23 01 029 007 Junction box w lid 6x8x4 not NEMA 4 1 24 32106 Screw drill tap 12 24 x 7 8 4 25 34308 Split shaft collar low carbon steel black oxide finish 3 4 1 26 20 016 140 Bracket...

Страница 12: ...le a button is pressed and will maintain position when the button is released Limit switches item 22 on p 11 at the top and bottom of the mast prevent the carriage from being raised or lowered too far Use the handheld controller to change position of the stretch wrap as necessary while wrapping an item Labeling Diagrams Each unit should be labeled as shown in the diagram However label content and ...

Страница 13: ...p mast carriage Monthly Inspections Examine the machine for any of the following conditions at least once per month 1 Worn or damaged electrical wires 2 Damage to the motor speed control If the speed control s enclosure has been broken the drive should be replaced 3 Looseness of the drive belt Slipping of the drive belt will cause it to wear out rapidly The turntable will rotate more slowly than i...

Страница 14: ... too small wire run to long or incoming voltage too low Damage to the mast or carriage Low control voltage or bad connection in control circuit Check power supply for adequacy Check incoming voltage while the motor is running Correct by installing a circuit with larger wire eliminating extension cords or installing a buck boost transformer Visually inspect the carriage and mast for signs of damage...

Страница 15: ...anufacturing Corp All rights reserved Page 15 of 17 SWA 48 Electrical Circuit Diagrams 20 124 012 Rev G Disconnect the unit from electrical power before beginning work on the electrical system Only qualified trained individuals should attempt troubleshooting and repair of this equipment ...

Страница 16: ...ufacturing Corp All rights reserved Page 16 of 17 SWA 48 PMO Electrical Circuit Diagrams 20 124 015 Rev J Disconnect the unit from electrical power before beginning work on the electrical system Only qualified trained individuals should attempt troubleshooting and repair of this equipment ...

Страница 17: ...s motors hydraulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ...

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