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Table of Contents

                                              

9/9/2021 

             SWA-48-PMO MANUAL 

 

Table of Contents

 

Copyright 2019 Vestil Manufacturing Corp.; All rights reserved                                                Page 13 of 17 

Record of Satisfactory Condition 

Before using the machine for the first time, record its appearance and operation. Photograph the unit from multiple 

angles. Take close range photographs of the anchor points, carriage, labels, motor(s), motor speed controller, the foot 
pedal, and junction box and handheld controller (-PMO equipped units only). Include written observations about each 

part. Raise and lower the shrink wrap carriage. Include notes about how rapidly the carriage moves up and down the 

mast as well as how it sounds during operation. Activate the turntable. Record your observations as well as sounds 

heard during operation. 

Record the maximum turntable rotation speed to provide a reference for evaluating drive belt 

slippage during future maintenance checks. 

This record establishes satisfactory condition. Compare the results of every inspection to the record to determine if 

the unit is in satisfactory  condition.  DO NOT use the machine  unless it is in satisfactory  condition. If repairs are 

necessary, only install manufacturer-approved replacement parts. 

 

Inspections & Maintenance 

Before inspecting the machine, disconnect it from the electrical power supply. Tag the unit “Out of Service”. Inspect 

the unit to determine if it is in 

satisfactory condition

. Repair or replace all items that are not in satisfactory condition 

before returning the unit to service.

 

 

Before each use, including first use, examine the unit for: 

1. Frayed or damaged wires. 
2. Damage or structural deformation to the stretch-wrap mast, the machine’s frame, or the turntable. 

3. Damage to any of the machine’s control or power transmission components, particularly to the foot switch, its 

guard, or its cord. 

4. Unusual noise or binding, or evidence thereof. 

5. Smooth and proper movement of the stretch-wrap mast carriage. 

 

Monthly Inspections: 

Examine the machine for any of the following conditions at least once per month.

 

 

1. Worn or damaged electrical wires. 

2. Damage to the motor speed control.  If the speed control’s enclosure has been broken, the drive should be 

replaced. 

3.  Looseness of the drive belt.  Slipping of the drive belt will cause it to wear out rapidly. The turntable will rotate 

more slowly than it should or not at all.  The belt tension is adjusted by the socket-head screws on the side of the gear 

reducer mounting bracket.  See 

Adjusting Belt Tension

 on page 5. 

4.  Wear or impact damage to the edge of the turntable plate. 

 

 

Sharp edges or burrs can develop at the edge of the turntable plate when forks scrape the top of 

the plate or a fork impacts the edge of the plate during loading/unloading.  To prevent potential 

injury to personnel, these must be filed, sanded or ground smooth. 

 

5. Damaged or worn load bearings.  This is indicated by a scraping sound from the turntable during operation and 

by grooves developing on the bottom side of the turntable. 

6. Wear of the turntable’s main bearing.  Check that the turntable is parallel with the top of the machine’s frame 

and that there is no wobble when the edge of the turntable is shaken. 

7. Excessive wear to the mast carriage slides, or to the fiber washer under the stretch-wrap material. 

8. The integrity of the frame anchors and for cracks in the concrete around them. 

9. Unusual noises or movement during operation. 

10. All the information, safety, and warning labels being in place and in good condition. 
11. Clean off dirt and debris, particularly built up underneath the turntable.  In the event of a sudden and severe 

shock load to the turntable’s drive system; such as when the spinning load is instantly stopped due to a fork 

truck backing into the load, damage may occur to the drive system components (belt, pulleys, torque limiter, 

gear reducer, motor).  Such damage is not covered under warranty.  The gear reducer uses.  Disassembly of 

the gear reducer will void the warranty, and at the manufacturer’s discretion may void all warranty of the stretch-
wrap machine. 

Содержание SWA-48

Страница 1: ...d user is solely responsible for confirming that product design complies with all laws regulations codes and mandatory standards applied where the product is used Table of Contents Signal Words 2 Hazards 2 Introduction 3 Installation 3 Stretch Wrap Holder Assembly 4 Adjusting Belt Tension 5 Operation 5 6 7 Exploded Views Bills of Materials Operating the Powered Mast 8 9 10 11 12 Labeling Diagram 1...

Страница 2: ... on the turntable or the load at any time Install the machine ONLY on even level surfaces where it will not be exposed to the outdoor environment Keep hands clothing etc out of contact with all moving parts of the machine during operation During operation stand with the mast between yourself and the turntable DO NOT activate the turntable UNLESS the load is centered on it and stable Rotation can c...

Страница 3: ...hat it complies with all regulations applicable to the machine and its location The end user must verify that the supplied equipment is installed so it will be suited to the environment in which it will be used Installation must be performed by suitably trained personnel with access to the appropriate equipment The electrical aspects of the installation should be performed by an electrician Choose...

Страница 4: ... the gear reducer using the included hardware and shaft key When finished the drive controller should face the right side of the frame 10 Connect the turntable power cord plug to a standard 15A or 20A 120 VAC receptacles If a powered mast see p 18 is installed the turntable power cord can plug into the pigtail cord from the mast s control enclosure Plug the mast s power cord into a 120V receptacle...

Страница 5: ... cause the entire load to shift suddenly if it catches on the frame Do not exceed the machine s load ratings Damage or premature failure to the drive system or its components could result from exceeding the listed capacity Place loads onto the turntable slowly and gently using a pallet truck or walk behind fork lift using an optional approach ramp or with a fork truck Do not drop loads onto the tu...

Страница 6: ...rd to move the stretch wrap material roll upward Push the handle down to move the material downward Control of the tension stretch of the stretch wrap material is achieved by turning the handle on top of the material Screw the handle clockwise downward to increase the material tension and stretch and turn it counterclockwise upward to decrease the material stretch Always carefully watch the pallet...

Страница 7: ... with the speed knob turned fully counterclockwise about 3 rpm 1 09 Acceleration Time 1 d 10 Time to accelerate the motor to the drive s maximum output frequency set point in seconds 1 15 Auto Acceleration Deceleration d 0 Allows for a linear acceleration rate of the motor 1 16 S Curve in Acceleration d 7 Determines how smoothly the drive accelerates 2 00 Source of Frequency Command d 3 Allows the...

Страница 8: ... Split lock washer carbon steel medium zinc finish 3 8 12 6 20 117 003 External retaining ring 1 dia 1 18 20 514 084 Subassembly counter balanced mast manual 1 7 11103 Hex bolt grade A zinc plated 3 8 16x3 4 4 19 20 001 153 Bracket mast mount 1 8 33008 Flat washer low carbon USS zinc plated 3 8 16 20 36106 Hex nut grade a zinc plated 3 8 16 10 9 20 110 003 Cam roller with seal 10 21 11105 Hex bolt...

Страница 9: ...ber washer 2 12 20 014 005 Frame tube retainer top 1 13 68061 15 8in retainer ring 1 14 20 014 006 Tube retainer bottom 1 15 20 111 002 Bearing 7R16 1 16 20 014 116 Frame rod wrap retainer 1 17 20 113 022 Spacer lock 1 Item Part no Description Quantity 1 20 514 080 Weldment carriage frame 1 2 20 145 010 Specialty hardware clamp wrap mounting 1 3 21 113 021 Spacer bearing shaft 8 4 20 110 006 Rolle...

Страница 10: ... retaining ring 1 diameter shaft 1 22 01 029 007 Box 6x8x4 junction box w lid not NEMA 4 1 7 11103 Hex bolt gr A zinc plated 3 8 16 x 3 4 4 23 11005 Bolt HHCS 2 z plated 1 4 20UNC x 1 4 8 33008 Flat washer low carbon USS z plated 3 8 28 24 33618 Medium split lock washer 1 4 4 9 20 110 003 Cam roller with seal 10 25 36102 Hex nut gr A z plated 1 4 20 4 10 11061 Bolt HHCS 2 z plated 5 16 18 x 2 10 2...

Страница 11: ...er 1 17 20 014 116 Frame rod wrap retainer 1 18 20 110 002 Bearing ball 1 19 20 014 006 Tube retainer 1 20 68061 Internal retaining ring 1 5 8 1 21 20 113 022 Spacer lock 1 22 01 022 001 Limit switch with roller arm 2 23 01 029 007 Junction box w lid 6x8x4 not NEMA 4 1 24 32106 Screw drill tap 12 24 x 7 8 4 25 34308 Split shaft collar low carbon steel black oxide finish 3 4 1 26 20 016 140 Bracket...

Страница 12: ...le a button is pressed and will maintain position when the button is released Limit switches item 22 on p 11 at the top and bottom of the mast prevent the carriage from being raised or lowered too far Use the handheld controller to change position of the stretch wrap as necessary while wrapping an item Labeling Diagrams Each unit should be labeled as shown in the diagram However label content and ...

Страница 13: ...p mast carriage Monthly Inspections Examine the machine for any of the following conditions at least once per month 1 Worn or damaged electrical wires 2 Damage to the motor speed control If the speed control s enclosure has been broken the drive should be replaced 3 Looseness of the drive belt Slipping of the drive belt will cause it to wear out rapidly The turntable will rotate more slowly than i...

Страница 14: ... too small wire run to long or incoming voltage too low Damage to the mast or carriage Low control voltage or bad connection in control circuit Check power supply for adequacy Check incoming voltage while the motor is running Correct by installing a circuit with larger wire eliminating extension cords or installing a buck boost transformer Visually inspect the carriage and mast for signs of damage...

Страница 15: ...anufacturing Corp All rights reserved Page 15 of 17 SWA 48 Electrical Circuit Diagrams 20 124 012 Rev G Disconnect the unit from electrical power before beginning work on the electrical system Only qualified trained individuals should attempt troubleshooting and repair of this equipment ...

Страница 16: ...ufacturing Corp All rights reserved Page 16 of 17 SWA 48 PMO Electrical Circuit Diagrams 20 124 015 Rev J Disconnect the unit from electrical power before beginning work on the electrical system Only qualified trained individuals should attempt troubleshooting and repair of this equipment ...

Страница 17: ...s motors hydraulic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How long is the warranty period The warranty period for original dynamic components is 1 year For wearing parts the warranty period is 90 days Both warranty periods begin on the date Vestil ...

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