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ROUTINE MAINTENANCE & SAFETY CHECKS

• Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work.
• Fully lower the carrier to the floor before beginning any inspection or work on the unit.
• Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits should
attempt troubleshooting and repair of this equipment.

(A) Before Each Use Inspect Any and All Safety Devices

1.) Frayed wires.
2.) Oil leaks.
3.) Pinched or chafed hoses.
4.) Damage to the foot pump treadle.
5.) Damaged or loose carrier door or chain binder.
6.) Damage or structural deformation to the structural members, the cylinder brackets, etc.
7.) Unusual noise or binding, or evidence thereof.
8.) Floor lock makes solid contact with floor surface.
9.) Proper functioning of any limits.

(B) Monthly Inspections

1.) The oil level. Oil should be 1" to 1-1/2" below the reservoir's fill hole with the carrier fully raised.
2.) Worn or damaged hydraulic hoses and electrical wires.
3.) Wear or damage to the foot pump treadle or its hardware, the pump piston, or the release lever.
4.) Damage or excessive wear to the carrier parts, gears and chains.
5.) Pivot point wear at the hinge pins and cylinder ends.
6.) All pins and clevis retaining rings and/or fasteners are intact.
7.) Looseness, wear, or damage to the casters' bearings, mounting hardware, or surface material.
8.) Excess wear to the floor lock friction pad.
9.) Proper water level in the battery. (DC units only.)
10.) Unusual noises.
11.) Information and warning labels being in place and in good condition.
12.) The need to clean off dirt and debris.

(C) Yearly Inspection

The oil should be changed if the oil darkens, becomes gritty, or turns a milky color (indicating the presence of

water). Replace with an anti-wear hydraulic oil with a viscosity grade of 150 SUS at 100°F, (ISO 32 @ 40°C). Ex: AW-32 or
HO 150 hydraulic fluid, or Dexron transmission fluid.

Содержание HDC-305-60

Страница 1: ...ionfor changes to the equipment could void the warranty Theloadmustberemovedfromthecarriageandthecarriage must be fully lowered before any work is performed on the carrier Maintenance and repairs are...

Страница 2: ...e control will stop the carriage movement and the unit will hold its position Be certain no part of any person or object is under any part of the carriage before lowering the unit On DC powered units...

Страница 3: ...attery charger with the cord either coiled or wrapped around itself can cause the cord to overheat melt and cause a short circuit or a fire Plug the charger into a standard 115V receptacle If an exten...

Страница 4: ...ctions 1 The oil level Oil should be 1 to 1 1 2 below the reservoir s fill hole with the carrier fully raised 2 Worn or damaged hydraulic hoses and electrical wires 3 Wear or damage to the foot pump t...

Страница 5: ...5 HDC 305 SERIES HYDRAULIC DRUM CARRIER ROTATOR 18 17 16 15 19 20 14 15 22 20 21 13 12 11 26 10 8 9 8 3 4 6 7 27 2 6 7 24 1 7 6 6 7 25 28 29 E N G L I S H...

Страница 6: ...Reservoir hose Hydraulic hose HDC 305 60 Hydraulic hose HDC 305 72 Hydraulic hose HDC 305 84 Hydraulic hose HDC 305 96 2 Ton Shackle Clevis Grab Hook 7 16 ITEM NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1...

Страница 7: ...7 PARTS DIAGRAM FOR CRADLE ASSEMBLY DRUM CARRIER ROTATOR HDC 305 SERIES 29 28 26 25 24 19 23 22 27 30 31 20 18 17 10 16 15 14 9 8 7 6 5 12 11 4 3 2 1 E N G L I S H...

Страница 8: ...Gear Mounting Block GearCover Set Screw for Gear Cover Hinge Pin Nuts Pawl Pawl Shoulder Screw Nut PawlSpring SnapRing RatchetLever HandleGrip Ratchet Plate Door BinderChain Chain Bolt Nut Washer Cra...

Страница 9: ...e carrier is to be raised press the UP pushbutton The motor turns and in turning it spins the hydraulic gear pump Oil is drawn from the reservoir through the suction filter and into the pump The pump...

Страница 10: ...d Disconnect the power cord from the energy source BEFORE opening or removing the plastic housing DO NOT modify the power unit DC powered HDC 305 electrical system diagram AC powered HDC 305 electrica...

Страница 11: ...he hydraulic components Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits along with the hazards that could result from them sh...

Страница 12: ...rts Diagram for Single and Two speed Hydraulic Foot Pumps 4 5 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 31 28 29 30 32 33 34 7 6 Two speed Pump Linkage 1A 2A 3A Single speed Pump Linkage...

Страница 13: ...ing ring Release rod U cup seal Fitting hydraulic plug Releaselever Release lever retaining screw 3 16 x 1 1 8 spring pin 5 16 dia chrome steel ball Inlet check spring 7 16 dia chrome steel ball Outle...

Страница 14: ...Control transformer fuse blown Nosupply voltage Valve solenoid is bad Bad connection in control circuit Physical blockage of the structure Solenoid valve or suction hose screenplugged Excessive air i...

Страница 15: ...Warning Label Identification A Label 220 B Label 232 C Label 206 D Label 203 1 E Label 295 A B E on rear panel of power unit C inside housing by oil fill D B A D C 15...

Страница 16: ...e following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usage conditions wearing pa...

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