NetSure™ IPE Series -48 VDC Outdoor Rectifier
Installation and User Manual
Specification Number: 1R482000C2-4, 1R482000C2-5 Model Number: R48-2000C2 BOM:
31014338
Страница 1: ...NetSure IPE Series 48 VDC Outdoor Rectifier Installation and User Manual Specification Number 1R482000C2 4 1R482000C2 5 Model Number R48 2000C2 BOM 31014338...
Страница 2: ...o be used in performing procedures not specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of V...
Страница 3: ...3 Mounting Kits 13 2 3 1 Standard Mounting Kit for Single Rectifier Installation 13 2 4 Mounting the Rectifier to a Pole or Wall Using the Standard Rectifier Mounting Kit 14 2 4 1 General 14 2 4 2 Po...
Страница 4: ...Checking Rectifier Status 38 5 Operation 39 5 1 Rectifier Local Indicators 39 5 2 Opening Closing the Front Access Panel 39 5 2 1 Opening the Front Access Panel 39 5 2 2 Closing the Front Access Pane...
Страница 5: ...not avoided ANSI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA AL...
Страница 6: ...for the work to be performed Voltages AC Input Voltages DANGER This system operates from AC input voltage capable of producing fatal electrical shock AC input power must be completely disconnected fro...
Страница 7: ...Workplace Hazardous Voltage DANGER HAZARD OF ELECTRICAL SHOCK More than one disconnect may be required to de energize the system before servicing Handling Equipment Containing Static Sensitive Compon...
Страница 8: ...al resistor is necessary Read and follow wrist strap manufacturer s instructions outlining use of a specific wrist strap 3 Do not touch traces or components on equipment containing static sensitive co...
Страница 9: ...A 2 For pole and wall mounting P N 63240ETT Mounting Bracket Part B 1 For pole mounting only P N 63240ETS Cross Recessed Countersunk Screw 2 For pole mounting Phillips Outer Hex Screw 6 For pole and...
Страница 10: ...s equipped PG Terminal Type cable connectors Customer to supply and connect the cables to these terminals 1 3 Accessories Refer to Table 1 3 Table 1 3 Mounting Kits Part Number Description included wi...
Страница 11: ...emains constant regardless of load This is the normal operating condition in which loads are being supplied The rectifier operates in the Constant Voltage Mode unless load increases to the point where...
Страница 12: ...l power capability is restored when the temperature decreases to below approximately 55 C 131 F Refer to Figure 1 3 to view the relationship between the output power and the ambient temperature WARNIN...
Страница 13: ...per Telcordia GR 947 CORE the maximum voltage transient will not exceed 5 of the initial steady state voltage within 50 10 microseconds Recovery to within 1 of the initial steady state voltage does n...
Страница 14: ...put Watts Power Factor Efficiency Heat Dissipation W 120 0 0 387 46 65 16 93 16 930 25 4 233 507 03 504 05 0 994 93 60 32 271 50 8 364 999 04 996 08 0 997 94 99 49 907 75 12 647 1505 74 1501 70 0 997...
Страница 15: ...1481 92 1474 51 0 995 96 46 52 187 100 9 806 2150 63 2146 230 0 998 96 17 82 168 240 0 0 804 193 16 17 36 0 089 17 360 25 2 171 521 01 500 32 0 960 94 28 28 640 50 4 157 996 94 983 31 0 986 96 26 36...
Страница 16: ...EN61000 4 5 up to level 4 Telcordia GR 1089 Core issue 7 2017 IEEE C62 41 1999 B3 AC Power Terminals Test Level Source Impedance Performance Criteria Line to Line Line to Ground 4 kV 4 kV 2 ohms B NA...
Страница 17: ...Maximum Rise Minimum Decay Time s Repetitions each Polarity 1000 lines to ground 10 700 5 320 5 Requirements on CAN bus signals are 1kV diff 2kV com criteria B with 42ohms source impedance According...
Страница 18: ...tact Implication Jumper Connection Dry Contact State when Alarm is Active DO1 Fuse Breaker Fail JP1 short pin 1 and 2 Open JP1 short pin 2 and 3 Closed DO2 SPD Alarm Fail JP2 short pin 1 and 2 Open JP...
Страница 19: ...when the output voltage is in the range of 42 VDC to 58 VDC c Advanced Current Limit Function The rectifier has an enhanced non settable current limit function When a short circuit occurs at the recti...
Страница 20: ...unted or secured to a suitable wall If the access panel is opened during installation ensure the access panel is securely closed and the screws are torqued to 2 5 Nm 2 2 Tools Required for Installatio...
Страница 21: ...ts 2 3 1 Standard Mounting Kit for Single Rectifier Installation The rectifier comes standard with this mounting kit This kit allows the rectifier to be mounted to a pole or wall in either a flag or f...
Страница 22: ...ories 2 Install the mounting bracket 63240ETT in the appropriate top position on the pole with the supplied pole mount band Securely tighten the pole mount band to the pole The pole mount band accommo...
Страница 23: ...he Rectifier Flag Figure 2 4 Installing the Mounting Brackets to the Rear Panel of the Rectifier Flat Mounting bracket P N63240ETS M6 10 P N 26020778 2X Torque 5Nm M6 16 P N 26020779 2X Torque 5Nm Mou...
Страница 24: ...Manual 16 Figure 2 5 Securing the Rectifier to the Pole at the Top Flag Figure 2 6 Securing the Rectifier to the Pole at the Top Flat Hook the hanger in the bracket slot M6 16 P N 26020779 2X Torque...
Страница 25: ...fier Installation and User Manual 17 Figure 2 7 Securing the Rectifier to the Pole at the Bottom Flag Figure 2 8 Securing the Rectifier to the Pole at the Bottom Flat Pole mount band P N 63123652 Torq...
Страница 26: ...the customer provided M10 wall anchors being used into the wall as shown in Figure 2 9 Install the M10 wall anchors into the holes Figure 2 10 3 Install the mounting brackets to the rectifier Refer t...
Страница 27: ...Manual 19 Figure 2 11 Installing the Mounting Brackets to the Rectifier Flag Figure 2 12 Installing the Mounting Brackets to the Rectifier Flat M6 16 P N 26020779 4X Torque 5Nm Mounting bracket P N632...
Страница 28: ...ure IPE Series 48 VDC Outdoor Rectifier Installation and User Manual 20 Figure 2 13 Installing the Rectifier to the Wall Flag Figure 2 14 Installing the Rectifier to the Wall Flat M10 Torque 30Nm M10...
Страница 29: ...ector termination or joint Connectors are IP65 rated when not accommodating installation cord or cable tension or pull At installation use only approved outdoor rated devices and fittings so as to pro...
Страница 30: ...ter screw Removal of outer perimeter screws is a safety hazard NOTE If the rectifier s front access panel is opened during installation ensure the access panel is securely closed and the screws are to...
Страница 31: ...Alarm interface Load output interface 1 Battery interface Load output interface 2 Load output interface 3 Power input interface CAN Alarm interface Load output interface 1 Battery interface Load outp...
Страница 32: ...cific site requirements 3 4 2 Positive Grounding As default the power system is not positive grounded Connect the grounding wire as shown in Figure 3 2 to ground positive if required 3 4 3 Chassis Gro...
Страница 33: ...12 mm AC Input PE 2 5 mm2 stud M3 PE 10 mm2 L 25 4 mm screw M6 L 25 4 mm or NOTE Terminals to be customer supplied 3 5 2 Quick Connect Version Table 3 2 Quick Connect Version Terminal List Cable Wire...
Страница 34: ...ing Closing the Front Access Panel on page 39 and open the rectifier enclosure front access panel 2 Locate jumpers JP1 JP2 JP3 and JP4 Set the jumpers per site requirements See Table 1 10 on page 10 a...
Страница 35: ...stallation and User Manual 27 Figure 3 4 Strip insulation off the wires for RECTIFIER AC INPUT as required for PG gland version mm Figure 3 5 Strip insulation off the wires for DC OUTPUT as required m...
Страница 36: ...Outer Diameter Range mm Connect to COM M25 Cable Gland 11 4 x DO 5 6 5 6 LOAD1 PG29 Cable Gland 13 20 2KW DC Output1 and Output1 BAT PG29 Cable Gland 13 20 2KW BAT Input Output2 and Output2 LOAD2 PG2...
Страница 37: ...s pulling out of the terminals connectors and avoid sheath degrades 5 Tighten the screw of the terminal block as required 6 Tighten the caps of cable gland connectors as required Figure 3 8 Customer W...
Страница 38: ...llustrations in the following procedures Refer also to Table 3 4 Table 3 4 Designation for Customer Wiring Connection Designation Connector Acceptable Cable Outer Diameter Range mm Connect to COM 1 DB...
Страница 39: ...Vertiv NetSure IPE Series 48 VDC Outdoor Rectifier Installation and User Manual 31 Power Input Interface Figure 3 9 AC Power 3 Terminal Input Interface...
Страница 40: ...IPE Series 48 VDC Outdoor Rectifier Installation and User Manual 32 Load Output Interface 1 NOTE If the connector is not be used then the sealing pins and cap must not be removed Figure 3 10 Load Outp...
Страница 41: ...r Rectifier Installation and User Manual 33 Load Output Interface 2 Load Output Interface 3 NOTE If the connector is not be used then the sealing pins and cap must not be removed Figure 3 11 Load Outp...
Страница 42: ...Vertiv NetSure IPE Series 48 VDC Outdoor Rectifier Installation and User Manual 34 CAN and Alarm Interface DB15 Wiring Instruction Figure 3 12 DB15 Wiring...
Страница 43: ...Rectifier Installation and User Manual 35 Table 3 5 DB15 Pin Definition Pin Signal Name 1 DO1_C 2 DO1_S 3 DO2_C 4 DO2_S 5 DO3_C 6 RS485_1A 7 RS485_1B 8 DO4_C 9 DO4_S 10 DO3_S 11 12 13 14 15 Figure 3 1...
Страница 44: ...Vertiv NetSure IPE Series 48 VDC Outdoor Rectifier Installation and User Manual 36 DB9 Wring Instruction Figure 3 14 DB9 Wiring...
Страница 45: ...Manual 37 Figure 3 15 DB9 Connector IP65 Compliance Table 3 6 DB9 Pin Definition Pin Signal Name 1 RS485_2A 2 RS485_2B 3 4 5 6 CAN 7 CAN 8 9 DI Figure 3 16 DB9 Plug Solder Pin Diagram Keep the DB9 con...
Страница 46: ...to load before energizing rectifier 2 Apply AC input power to the rectifier by closing the external AC disconnect or protective device The rectifier starts automatically 4 2 Checking Rectifier Status...
Страница 47: ...imbalance Rectifier over temperature protection Rectifier operating in an output power derating mode rectifier derates when rectifier temperature rises above or input voltage falls below acceptable v...
Страница 48: ...3 Rotate the Panel Clockwise 180 Around the Hardware of the Top Left Corner Tighten the Hardware Circled Below to Secure Open 5 2 2 Closing the Front Access Panel 1 Close the access cover and torque t...
Страница 49: ...e the rectifier Protection Indicator Yellow On AC input under over voltage Correct the AC input voltage to within the acceptable range PFC under over voltage Replace the rectifier Moderate load sharin...
Страница 50: ...C input power from the rectifier 2 Refer to Opening Closing the Front Access Panel on page 39 and open the rectifier enclosure front access panel 3 Refer to Figure 6 1 and replace the appropriate fuse...
Страница 51: ...to be replaced by the tool slot then pull it straight out of the fuseholder please refer to picture 2 Insert new fuse into tool slot please refer to picture3 Note that the new fuse must be the same ty...
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Страница 53: ...ies 48 VDC Outdoor Rectifier Installation and User Manual Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin com company vertiv https...
Страница 54: ...e trade names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility...