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8

VX-4500/-4600 Series VHF FM Transceiver Service Manual

Introduction

The 

VX-4500/-4600

 series has been aligned at the factory

for the specified performance across the entire frequency
range specified. Realignment should therefore not be nec-
essary except in the event of a component failure. All com-
ponent replacement and service should be performed only
by an authorized Vertex Standard representative, or the
warranty policy may be voided.

The following procedures cover the sometimes critical and
tedious adjustments that are not normally required once
the transceiver has left the factory. However, if damage
occurs and some parts are replaced, realignment may be
required. If a sudden problem occurs during normal op-
eration, it is likely due to component failure; realignment
should not be done until after the faulty component has
been replaced.

We recommend that servicing be performed only by au-
thorized Vertex Standard service technicians who are ex-
perienced with the circuitry and fully equipped for repair
and alignment. Therefore, if a fault is suspected, contact
the dealer from whom the transceiver was purchased for
instructions regarding repair. Authorized Vertex Standard
service technicians realign all circuits and make complete
performance checks to ensure compliance with factory
specifications after replacing any faulty components.
Those who do undertake any of the following alignments
are cautioned to proceed at their own risk. Problems
caused by unauthorized attempts at realignment are not
covered by the warranty policy. Also, Vertex Standard
must reserve the right to change circuits and alignment
procedures in the interest of improved performance, with-
out notifying owners. Under no circumstances should any
alignment be attempted unless the normal function and
operation of the transceiver are clearly understood, the
cause of the malfunction has been clearly pinpointed and
any faulty components replaced, and the need for realign-
ment determined to be absolutely necessary.  The follow-
ing test equipment (and thorough familiarity with its cor-
rect use) is necessary for complete realignment. Correc-
tion of problems caused by misalignment resulting from
use of improper test equipment is not covered under the
warranty policy. While most steps do not require all of
the equipment listed, the interactions of some adjustments
may require that more complex adjustments be performed
afterwards. Do not attempt to perform only a single step
unless it is clearly isolated electrically from all other steps.
Have all test equipment ready before beginning, and fol-
low all of the steps in a section in the order presented.

Required Test Equipment

Radio Tester with calibrated output level at 200 MHz

In-line Wattmeter with 5% accuracy at 200 MHz

50-ohm, 50-W RF Dummy Load

Regulated DC Power Supply (standard 13.6V DC, 15A)

Frequency Counter: ±0.2 ppm accuracy at 200 MHz

AF Signal Generator

AC Voltmeter

DC Voltmeter

VHF Sampling Coupler

Microsoft® Windows® 2000, XP, Vista or Windows7

Vertex Standard FIF-10A USB Programming Interface
and CT-104A PC Programming Cable or VPL-1 cable.

Vertex Standard CE115 PC Programming Software

Alignment Preparation & Precautions

A 50-ohm RF Dummy load and in-line wattmeter must
be connected to the main antenna jack in all procedures
that call for transmission, except where specified other-
wise. Correct alignment is not possible with an antenna.

Beacuse of the BTL (

B

ridged 

T

rans 

L

ess) Amplifier cir-

cuit used in the VX-4500/-4600, do not connect either side
of the speaker leads to chassis "ground."

After completing one step, read the following step to de-
termine whether the same test equipment will be required.
If not, remove the test equipment (except dummy load
and wattmeter, if connected) before proceeding.

Correct alignment requires that the ambient temperature
be the same as that of the transceiver and test equipment,
and that this temperature be held constant between 20 °C
and 30 °C (68 °F ~ 86 °F). When the transceiver is brought
into the shop from hot or cold air, it should be allowed
time to come to room temperature before alignment.

Whenever possible, alignments should be made with os-
cillator shields and circuit boards firmly affixed in place.
Also, the test equipment must be thoroughly warmed up
before beginning.

Note

: Signal levels in dB referred to in this procedure are

based on 0 dB

μ

 EMF = 1.0 

μ

V.

Alignment

Содержание VX-4500 Series

Страница 1: ...sult of typographical or other errors that may be present Your cooperation in pointing out any inconsistencies in the technical information would be appreciated 2011VERTEX STANDARD CO LTD EC093N90B VHF FM Transceiver VX 4500 Series VX 4600 Series Service Manual VX 4600 Series VX 4500 Series Specifications 2 DSUB 15 pin Accessory Connector 3 Exploded View Miscellaneous Parts 4 Block Diagram 5 Circu...

Страница 2: ...tput Internal 4 W 20 Ohms 5 THD External 12 W 4 Ohms 5 THD Transmitter measured by TIA EIA 603 Modulation Type Variable Reactance Output Power selectable 50 25 12 5 5 W Emission Type 16K0F3E 11K0F3E Maximum Deviation 2 5 kHz 12 5 kHz 5 kHz 25 kHz FM Hum Noise 40 dB 12 5 kHz 45 dB 25 kHz Audio Distortion 3 1 kHz Conducted Spurious Emission 70 dB below Carrier Receiver measured by EN 300 086 Circuit...

Страница 3: ...re 1 V No Signal Input through 2 5 V 50 dB Signal Input Pin 6 EXT PTT Shorting this port to ground causes the transceiver to be placed in the Transmit mode while opening the connection to this port returns the transceiver to the Receive mode Opening voltage is 5 V closed current approx 5 mA Pin 7 TRX This port is intended for controlling an external TX RX switching circuit When the transceiver is ...

Страница 4: ...4 VX 4500 4600 Series VHF FM Transceiver Service Manual Exploded View Miscellaneous Parts Non designated parts are available only as part of a designated assembly ...

Страница 5: ...5 Block Diagram VX 4500 4600 Series VHF FM Transceiver Service Manual ...

Страница 6: ...nwanted mixer products and remove amplitude varia tions in the 450 kHz IF before detection of the speech by the ceramic discriminator CD1001 Circuit Description 2 4 Audio amplifier Detected signal from Q1054 NJM2591V is delivered to Q1010 FQ0801 and is output by Q1010 FQ0801 pin 17 through the band pass filter When the optional unit is installed Q1010 FQ0801 is made OFF and theAF signal from Q1010...

Страница 7: ...rogrammed frequency between 184 85 and 224 85 MHz as 1st local signal While the radio is transmit ting the TX oscillator Q1036 2SC3356 in VCO generates a frequency between 134 and 174 MHz The output from the os cillator is amplified by buffer amplifier Q1029 2SC5226 and becomes output of VCO The output from the VCO is divided one is amplified by Q1039 2SC5226 and feed back to pin 17 of the PLL IC ...

Страница 8: ...e is necessary for complete realignment Correc tion of problems caused by misalignment resulting from use of improper test equipment is not covered under the warranty policy While most steps do not require all of the equipment listed the interactions of some adjustments may require that more complex adjustments be performed afterwards Do not attempt to perform only a single step unless it is clear...

Страница 9: ...e Installation of the alignment tool Install the CE115 PC Programming Software to your PC Alignment function in the Radio menu tab of CE115 Action of the switches When the transceiver is in the Alignment mode the action of the PTT and all PF KEYS are ignored All of the action is controlled by the PC Caution Please never turn off the power supply during alignment If the power supply is turned off d...

Страница 10: ... all items are to be aligned it is strongly rec ommended to align them according to the following se quence Detailed information for each step may be found in the Help file within CE115 PC Programming Soft ware 1 VCO Please do not adjust it 2 PLL Reference Frequency Frequency 3 RX Sensitivity RX Tune 4 Squelch SQL RSSI 5 TX Power High Low3 Low2 Low1 6 Maximum Deviation Wide Narrow Please adjust th...

Страница 11: ... the alignment The Frequency Alignment window will appear 2 Click the PTT button or press the SPACE bar and the radio will start to transmit on the center frequency channel 3 Set the value to get the desired frequency by dragging the slide bar clicking the up down button pressing the left or right arrow key or entering the value in the entry box 4 After getting the desired frequency click the PTT ...

Страница 12: ...rrow keys to switch to the desired channel for alignment 3 Set the Signal Generator according to the indication at the top of the screen Setting Your SG as followings 4 Drag the slide bar click the up down buttons press the left or right arrow key or enter the value in the entry box to get the best RX sensitivity Highest RSSI value on the selected channel 5 Click the OK button to finish the RX Sen...

Страница 13: ...SI W N The Alignment for the level 14 of the RSSI SQL level at Wide 5k 4k or Narrow 2 5k TX Save RSSI Level TX SAVE W N The Alignment for the TX Save RSSI level at Wide 5k 4k or Narrow 2 5k The procedure for all the alignments is as follows 1 Click the Start button to open the alignment win dow in the SQL RSSI Alignment menu 2 The Alignment window will appear Set the Signal Generator according to ...

Страница 14: ...el then the radio starts to transmit on the selected channel 4 Set the value to get desired output power on the Pow er Meter by dragging the slide bar clicking the up down button pressing the left or right arrow key or entering the value in the entry box on the selected chan nel 5 After getting the desired output power click the PTT button or press the SPACE bar to stop transmitting 6 Click the OK...

Страница 15: ...the slide bar or press the Up Down arrow key to select the desired chan nel 5 Click the PTT button or press the SPACE bar the radio starts to transmit on the selected channel 6 Set the value to get desired deviation Wide 4 2kHz Narrow 2 1kHz on the deviation meter by dragging the slide bar clicking the up down button pressing the left or right arrow key or entering the value in the entry box on th...

Страница 16: ...row key to select the desired chan nel 6 Click the PTT button or press the SPACE bar the radio starts to transmit on the selected channel 7 Write down the measured deviation level 8 Change the Generator input to pin 1 of the D SUB con nector to the following 40 Hz tone Sine Wave 24 dBm 9 Set the value to get deviation of step 7 by dragging the slide bar clicking the up down button pressing the lef...

Страница 17: ... tone on the select ed channel 4 Set the value to get desired deviation on the deviation meter by dragging the slide bar clicking the up down button pressing the left or right arrow key or enter ing the value in the entry box on the selected channel 5 After getting the desired deviation Wide 0 6 kHz Narrow 0 3 kHz click the PTT button or press the SPACE bar to stop transmitting 6 Click the OK butt...

Страница 18: ...de on the select ed channel 4 Set the value to get desired deviation Wide 0 6 kHz Narrow 0 3 kHz on the deviation meter by dragging the slide bar clicking the up down button pressing the left or right arrow key or entering the value in the entry box on the selected channel 5 After getting the desired deviation click the PTT but ton or press the SPACE bar to stop transmitting 6 Click the OK button ...

Страница 19: ...E bar to stop transmitting 5 Click the OK button to finish the DTMF Deviation alignment and save the data Sequential Tone Deviation This parameter is to align Sequential Tone Deviation 1 Press the Seq Tone button to start the alignment The Sequential Tone Deviation Alignment window will appear 2 Click the PTT button or press the SPACE bar the radio starts to transmit on the Center frequency chan n...

Страница 20: ...the alignment value in the New box Default 80 Input Range 0 Level Down 255 Level Up 3 Click the OK button the data will be saved and the alignment is complete TX MSK Level This parameter is to align the modulation level of the ANI function 1 Press the TX MSK button to start the alignment The TX MSK Level window will appear 2 Then input the alignment value in the New box Default 10 Input Range 0 Le...

Страница 21: ...utton to start the alignment The Ext AF Out Level window will appear 2 Connect the Generator to pin 1 of the D SUB connec tor Then inject a 1 kHz tone Sine Wave 40 dBu 3 Set the Peak signal level to 10 dBm 0 7 dB at 600 ohm on pin 2 of the D SUB connector by entering the alignment value in the New box Default 7 Input Range 0 Level Down 15 Level Up 4 Click the OK button the data will be saved and t...

Страница 22: ...gital access radio trunking system Each optional Unit is easily programmed the configula tions using a Vertex Standard CE115 programmer with an IBM PC compatible computer 1 Disconnect the DC power cable 2 Referring to Figure 1 grasp the Top Case Cover with both hands Lift up the Top Case Cover to remove while sprend both side of the Top Case Cover 3 Referring to Figure 2 remove the Shield Case Cov...

Страница 23: ...MAIN Unit Lot 1 3 23 VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram ...

Страница 24: ...24 VX 4500 4600 Series VHF FM Transceiver Service Manual Parts Layout Side A B A D C E F H G 1 2 3 4 5 MAIN Unit Lot 1 3 ...

Страница 25: ...25 VX 4500 4600 Series VHF FM Transceiver Service Manual 1 2 3 4 5 b a d c e f h g Parts Layout Side B MAIN Unit Lot 1 3 ...

Страница 26: ...MAIN Unit Lot 4 26 VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram ...

Страница 27: ...27 VX 4500 4600 Series VHF FM Transceiver Service Manual MAIN Unit Lot 4 Parts Layout Side A B A D C E F H G 1 2 3 4 5 ...

Страница 28: ...28 VX 4500 4600 Series VHF FM Transceiver Service Manual MAIN Unit Lot 4 1 2 3 4 5 b a d c e f h g Parts Layout Side B ...

Страница 29: ...002 CERAMIC FILTER LTM450EW H3900574 A G4 CF1003 CERAMIC FILTER LTM450GW H3900573 A H4 F 1001 CHIP FUSE 1 25A FCC16 132ABTP Q0000109 A B1 F 1002 CHIP FUSE 1 25A FCC16 132ABTP Q0000109 A C5 Q 1001 IC NJM7808DL1A TE1 G1093802 A C3 Q 1003 IC TDA1519CTH G1093778 B g3 Q 1013 IC RA60H1317M1A 101 G1094554 POW 50 A C1 Q 1013 IC RA30H1317M1 101 G1094553 POW 25 A C1 Q 1042 FET 2SK880GR TE85R F G3808807G B d...

Страница 30: ...30 VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram FRONT A Unit VX 4500 Lot 1 2 ...

Страница 31: ...31 VX 4500 4600 Series VHF FM Transceiver Service Manual Parts Layout Side A 1 2 B A D C E b a d c e 1 2 Parts Layout Side B FRONT A Unit VX 4500 Lot 1 2 ...

Страница 32: ...32 VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram FRONT A Unit VX 4500 Lot 3 ...

Страница 33: ...33 VX 4500 4600 Series VHF FM Transceiver Service Manual Parts Layout Side A 1 2 B A D C E b a d c e 1 2 Parts Layout Side B FRONT A Unit VX 4500 Lot 3 ...

Страница 34: ...34 VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram FRONT A Unit VX 4500 Lot 4 ...

Страница 35: ...35 VX 4500 4600 Series VHF FM Transceiver Service Manual Parts Layout Side A Parts Layout Side B FRONT A Unit VX 4500 Lot 4 1 2 B A D C E b a d c e 1 2 ...

Страница 36: ...500 HOLDER LED RA124680A LIGHT GUIDE LED RA1246900 SHEET LED RA1254600 LED FILTER 8CH RA0997300 J 2004 LEAF SPRING RA1296700 1 2 B e1 J 2004 LEAF SPRING RA129670B 3 B e1 J 2004 LEAF SPRING RA129670C 4 B e1 J 2005 LEAF SPRING RA1296700 1 2 B a1 J 2005 LEAF SPRING RA129670B 3 B a1 J 2005 LEAF SPRING RA129670C 4 B a1 VR2001 POT RK09L1140 20KB J60800308 1 3 A B1 VR2001 POT RK09L1140C33 20KB J60800312 ...

Страница 37: ...37 VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram FRONT B Unit VX 4600 Lot 1 2 ...

Страница 38: ...38 VX 4500 4600 Series VHF FM Transceiver Service Manual Parts Layout Side A 1 2 B A D C E b a d c e 1 2 Parts Layout Side B FRONT B Unit VX 4600 Lot 1 2 ...

Страница 39: ...39 VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram FRONT B Unit VX 4600 Lot 3 ...

Страница 40: ...40 VX 4500 4600 Series VHF FM Transceiver Service Manual Parts Layout Side A 1 2 B A D C E b a d c e 1 2 Parts Layout Side B FRONT B Unit VX 4600 Lot 3 ...

Страница 41: ...41 VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram FRONT B Unit VX 4600 Lot 4 ...

Страница 42: ...42 VX 4500 4600 Series VHF FM Transceiver Service Manual Parts Layout Side A Parts Layout Side B FRONT B Unit VX 4600 Lot 4 1 2 B A D C E b a d c e 1 2 ...

Страница 43: ...20 5015134H02 M4090203 SP HOLDER RA1261500 DS3001 LCD GS 35720 TFZWU G6090201 A C1 J 3004 LEAF SPRING RA1296700 1 2 B e1 J 3004 LEAF SPRING RA129670B 3 B e1 J 3004 LEAF SPRING RA129670C 4 B e1 J 3005 LEAF SPRING RA1296700 1 2 B a1 J 3005 LEAF SPRING RA129670B 3 B a1 J 3005 LEAF SPRING RA129670C 4 B a1 Q 3001 TRANSISTOR 2SB1132 T100 R G3211327R B c1 Q 3003 IC HA178L09UA TL E G1094350 B d2 TH3001 TH...

Страница 44: ...44 DVS 8 Voice Storage Unit Option VX 4500 4600 Series VHF FM Transceiver Service Manual Circuit Diagram Parts Layout Side B Parts Layout Side A ...

Страница 45: ...Copyright 2011 VERTEX STANDARD CO LTD All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO LTD ...

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