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For the

VERMONT CASTINGS

Defiant

Model 1945

TABLE OF CONTENTS

History of Changes

Exploded View and Parts List

Service Procedures

Assembly and Disassembly

Gasketing
Appendix

Содержание Defiant 1945

Страница 1: ...For the VERMONT CASTINGS Defiant Model 1945 TABLE OF CONTENTS History of Changes Exploded View and Parts List Service Procedures Assembly and Disassembly Gasketing Appendix...

Страница 2: ...tched to thicker gasket on the air plates to prevent thermostat pinching 3 12 2002 Changed door glass gasket from Fibrefax one piece gasket to rope style 9 26 2002 Modified doors for better fit and se...

Страница 3: ...52 91 91 1693 803 CFM Corporation reserves the right to make changes in design materials speci cations prices and discontinue colors and products at any time without notice De ant Woodburning Stove Mo...

Страница 4: ...ription Part Number NOTES In this diagram and throughout this manual left and right mean as you face the stove When ordering parts be sure to mention the stove s model number When ordering external pa...

Страница 5: ...30002989 30002985 Forest Green 30001623 30001725 2310626 30001724 2310625 Midnight Blue 30001617 30001723 2370626 30001722 2370625 Sand 30001611 30001721 1320626 30001720 1320625 Suede Brown 30002579...

Страница 6: ...2471 Washer Flat 294 id x 620 od SS 4 leg hole filler for shipping only primary air assembly 120 1745 1 4 20 x 1 Z Hex Head Leveller Bolt 30001794 1 4 20 x 3 8 Black Socket Head Cap Screw 1 in each of...

Страница 7: ...servicing a stove REPLACING THE REFRACTORY PACKAGE 1 Open the damper and remove the handle stub faucet 2 Remove the slotted andirons and andiron shelf Remove the two 7 16 hex head bolts Lift out the a...

Страница 8: ...e Capture the damper rod spacer in the left side of the stove and make sure the small washer stays on or with the damper rod Removing the right air plate 2 7 16 hex head cap screws may make the remova...

Страница 9: ...me opening at the back bottom of the stove 9 Attach both ends of the cable Be sure the cable hangs properly from the rod on the thermostat stem and passes under the stem Be sure the friction spring is...

Страница 10: ...necessary you can adjust their position slightly by loosening the bolts that hold them to the hinge strips on their edges Defiant doors are held on by two hinge pins which are secured to the inside o...

Страница 11: ...the porcelain finish it is adhered to during any cleaning process 6 Dry fit the top to make sure there is no rocking caused by uneven cleaning of the stove body parts The top should fit snugly with no...

Страница 12: ...Fig 5 Replace the Defiant top...

Страница 13: ...r bolts 6 Remove the upper fireback assembly through the firebox You may need to use a large screwdriver to pry it loose from the stove back As you face the stove remove the right hand end first 7 Rem...

Страница 14: ...t set with a 7 16 socket remove the two bolts holding the gasketed right air plate on the inside of the right side and slide the plate out of the stove 3 Ensure the spring and washer are in place on t...

Страница 15: ...r driven or hand held 7 16 box wrench Ratchet wrench with 7 16 socket Begin by looking at the exploded view parts diagram on page 2 after the history Note that in these directions left and right mean...

Страница 16: ...in place Lift out the andirons 48 and the andiron shelf 49 4 Loosen the Allen bolts holding the thermostat and damper handles in place and remove the handles Fig 8 5 Remove the throat Baffle Fig 9 by...

Страница 17: ...t is on the main stem 11 Use a Phillips screwdriver to remove the countersunk bolt going through the top 69 at the front under the griddle See Point A Fig 5 12 Use the 7 16 box wrench and then the rat...

Страница 18: ...stove bottom and one at the back 17 Flip the bottom assembly over and remove the legs Remove the bolts in the ashdoor hinge supports 57 40 and remove the ash door 53 18 Remove the air manifold from th...

Страница 19: ...move old cement Vacuum the channel to remove dust 3 Choose the correct size gasket Cut it to the right length allowing an inch extra for trimming 4 Wipe the channel to be gasketed with a damp cloth Pl...

Страница 20: ...x 52 120 3588 Ashdoor Fig G 7 5 16 x 48 120 3588 Left wear plate Fig G 8 3 8 x 60 120 3589 Right wear plate Fig G 9 3 8 x 60 120 3589 Primary air valve Fig G 10 Preformed Gasket 120 3518 Lower fireba...

Страница 21: ...op Fig G 7 Ash Door 5 16 x 48 Fiberglass Ash door to bottom Fig G 8 Left Air Plate x 60 Fiberglass Air plate to left end Fig G 9 Right Air Plate x 60 Fiberglass Air plate to right end Fig G 10 Bottom...

Страница 22: ...ed must be free of old cement and dust Use high quality stove cement New cement hardens quickly when exposed to air Clean and prepare parts ahead of time Apply cement just before putting the parts in...

Страница 23: ...bolt and tighten it finger tight against the flat side of the pawl Slide the ashdoor handle shaft through its hole in the ashdoor Slide the pawl onto the shaft so that the pawl offset is opposite the...

Страница 24: ...d in the frame so that the air rod holes align Push the air rod from left to right through the aligned holes and secure the rod in the frame with a 1 8 friction clip Fig 14 Turn the assembly over and...

Страница 25: ...ng in the stove bottom 6 Install the primary air valve assembly on the stove bottom with the hinged side down Fig 15 Secure the assembly with two Phillips round head bolts 20 x 5 8 and the formed gask...

Страница 26: ...aligns with the tapped hole in the stove bottom Secure the end to the bottom and front with 20 x hex bolts and washers 12 Install the primary air cover plate in its cemented grooves in the bottom of...

Страница 27: ...ee movement of the flap back off the bolt a turn and recheck Install the secondary air cover with the two Phillips pan head screws 16 Slide the refractory assembly with the catalytic element and acces...

Страница 28: ...r on to the rod from outside the left side of the stove Tighten the upper fireback bolts no more than turn with a wrench This leaves the upper fireback loose so the lower fireback will be easier to in...

Страница 29: ...stem Secure it with its Allen set screw Test the thermostat s action to ensure that it is loose enough to rotate yet snug enough to stay in any set position when you release the handle If the handle...

Страница 30: ...se the left and right wedges to hold the lower fireback firebricks in place Fig 34 There is a vertical rib on each left and right edge of the fireback the wedges must bear against the fireback between...

Страница 31: ...its hole in the stove front Lower the door as far as it will go Make sure the door swings open and closed freely and aligns its gasket with the mating rib on the stove front Repeat the procedure with...

Страница 32: ...here to be a slight noticeable smell during the first few fires as the cement and paint cure If possible you may choose to run these curing fires outdoors with a few lengths of stove pipe on the stove...

Страница 33: ...e as necessary Remove any surface rust and repaint any heat shields or chimney connectors INSPECT THE CATALYTIC COMBUSTOR Fly ash can accumulate on top of the combustor If sufficient quantity accumula...

Страница 34: ...tove Push the secondary air flap up to the open position with your finger and place a vacuum nozzle at the opening Replace the cover CHECK THE GASKET SEALS ON THE DAMPER AND ASH PAN DOOR In addition t...

Страница 35: ...d gasket and clean the channel Place a thin bead of gasket cement in the channel Cut a length of gasket to size and press it into the channel Allow the cement to harden for 24 hours before firing the...

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