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25

Encore

®

 2040CE Non-Catalytic / Catalytic Wood Burning Stove

30005552

Encore Non-catalytic/Catalytic Wood Burning Stove Model 
2040CE (continued)

 

 

Item Description 

Part Number

 

 

Item Description 

Part Number

 

1.  Brick Support Bracket 

30005279

 2. 

Griddle 

Gasket 

1203668

 3. 

Back 

30005289

 

4.  Refractory Rt End 

30005497

 

5.  Refractory Lt End 

30005498

 6. 

Refractory 

Support 

30005233

 

7.  Gasket, Fiber, Refractory Support 

30005237

 

8.  Back Insulation Board 

30005269

 9. 

Outer 

Back 

30005261

  10.  Left Griddle Quadrant 

30002399

  11.  Right Griddle Quadrant 

30002401

 12. Griddle 

30002386

  13.  HS Flue Collar 

30005266

  14.  Bracket Upper Side 

30005267

 15. Catalyst, 

Ceramic 

30005353

 16. Damper 

Ashdoor 

Gasket 

1203588

 17. Damper 

Ramp 

1301811

 18. Damper 

Housing 

30005293

 19. Damper

1

 30006467

 20. Damper 

Tab

1

 1601488

 21. Damper 

Rod

1

 1600851

 22. Griddle 

Handle 

Assy 

30002775

  23.  Gasket, Fiber Back Refractory 

30005270

 24. Rheostat 

Bracket 

30002863

  25.  Refractory, Engine - E/D 

30005202

  26.  Damper Handle Screw 

1201310

 27. Damper 

Handle 

1600664

  28.  Damper Handle w/Screw Assy 

30002720

  29.  Left Side  

See Chart Pg. 26

 30. Left 

Air 

Manifold 

30002408

 31. Right 

Air 

Manifold 

30005290

  32.  Right Side 

See Chart Pg. 26

  33.  Thermostat Handle Base 

30002716

  34.  Washer Damper Rod 

1202560

  35.  Fireback Plate, S/S 

30005217 

 36. Inner 

Bottom 

30005291

  37.  Ashdoor Hinge Upper 

30002403

  38.  Door Handle Bracket 

30002909

 39. Bottom 

Outer 

30005292

  40.  Ashlip 

See Chart Pg. 26

 41. Gasket, 

Fireback 

30005209

 42. Refractory, 

Fireback 

30005302

  43.  Retainer, Fireback Refractory 

30005248

  44.  Refractory, Inner Cover 

30005205

 45. Andiron 

30002397

 46. Refractory, 

Access 

Cover 

30005303

 47. Leg 

Leveller 

1201745

  48.  Ashdoor Handle Shaft 

1600622

 49. Pawl 

Assy 

 

30005157

 50. Ashdoor 

30002392

  51.  Ashdoor Handle (Wood) 

1600663

  52.  Ashdoor Hinge Rod 

30002473

 53. Cotter 

Pin, 

Ashdoor 

30001749

  54.  Ashdoor Hinge Lower 

30002404

 55. Ashpan 

Bracket 

1601039

  56.  Lower Side Bracket 

30005268

 57. Thermostat 

Handle 

1600660

 58. Front 

Manifold 

30002407

  59.  Front 

See Chart Pg. 26

  60.  Flue Collar Gasket 

30002422

 61a.  Left Door 

See Chart Pg. 26

 61b.  Left Door 

See Chart Pg. 26

  62.  Door Hinge Strip 

1308634

  63.  Top 

See Chart Pg. 26

  65.  Glass Clip Long 

1601396

  66.  Front Door Handle & Shaft 

30002717

 67a.  Right Door 

See Chart Pg. 26

 67b.  Right Door 

See Chart Pg. 26

 68. Door 

Gasket 

1203588

 69. Glass 

Gasket 

1203556

  70.  Left Door Glass 

30005300

  71.  Right Door Glass 

30005299

  72.  Door Hinge Pin 

30002727

  73.  Spacer (for Damper rod) 

1201779

  74.  Primary Air Valve Assy. 

30005324

 74a.  Primary Air Frame 

1307411

 74b.  Primary Air Rod 

30005260

 75. Complete 

Handle 

Assy 

30004175

 75a.  Handle Base Stub 

30002714

  76.  Thermostat Friction Spring 

1201846

 77. Thermostat 

Cable 

5005471

  78.  Thermostat Handle Bolt 

1201243

 79. Ash 

Pan 

Assy 

5005746

  80.  Flue Collar 

See Chart Pg. 26

  81.  Leg 

See Chart Pg. 26

  82.  Hex Head Jam Nut 

1203290

  83.  Bottom Heat Shield 

30002470

 83a.  Bottom Heat Shield Rt Wing 

30005030

 83b.  Bottom Heat Shield Lt Wing 

30005031

 84. Grate 

Bottom 

30005294

 85. Thermostat 

Assy. 

5005470

 86. Washer 

1202471

  87.  Handle Base Stub 

30002714

 88. Thermostat 

Handle 

Assy 

30007067

 89. Primary 

Air 

Cover 

30007069

 90. Primary 

Air 

Base 

30007071

Содержание 2040ce

Страница 1: ...NOT PROPERLY INSTALLED OPERATED AND MAINTAINED A HOUSE FIRE MAY RESULT TO REDUCE THE RISK OF FIRE FOLLOW THE INSTALLATION INSTRUCTIONS FAIL URE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LO CAL BUILDING OFFICIALS ABOUT RE STRICTIONS AND INSTALLATION INSPEC TION REQUIREMENTS IN YOUR AREA DO NOT DISCARD THIS MANUAL RETAIN FOR FUTURE USE ...

Страница 2: ...ny years of service As you become acquainted with your new stove you will find that its appearance is matched by its functionality due to cast iron s unique ability to absorb and radiate heat Also Vermont Castings Group products are among the cleanest burning wood stoves and fireplaces available today As an owner of a Vermont Castings stove you make a strong statement for pollution free energy How...

Страница 3: ...missions 13 O2 w Cat 0 09 w o Cat 0 42 Loading Front and top Chimney connector for 8 flue collar 203 mm 8 diameter for 6 flue collar 152 mm 6 diameter Chimney flue size for 8 flue collar 203 mm 8 minimum for 6 flue collar 152 mm 6 minimum Flue exit position Reversible top or rear Primary air Manually set thermostatically maintained Secondary air Fixed self regulating Ash handling system Removable ...

Страница 4: ...LUDING A CHIMNEY OR HOUSE FIRE FOLLOWALLINSTRUCTIONS EXACTLY AND DO NOT ALLOW MAKESHIFT COMPROMISES TO ENDANGER PROPERTY AND PERSONAL SAFETY All local regulations including those referring to na tional and European standards need to be complied with when installing this stove Installation Outside Air In some modern super insulated homes there is inad equate air for combustion because of insufficie...

Страница 5: ...ney with a nominal flue size of 203 x 203 mm 8 x 8 or 203 x 305 mm 8 x 12 and into a round flue with nominal flue size of 203 mm 8 An Encore with a 152 mm 6 flue collar is approved for venting into a masonry chimney with a nominal flue size of 203 x 203 mm 8 x 8 and into a round flue with nominal flue of 152 mm 6 NOTE When installed with a 6 flue collar the Encore may not be operated with the fron...

Страница 6: ...t on Page 14 If the Encore is equipped with the 203 mm 8 flue collar an oval to round adapter will be needed Double wall oval to round adapters are available from some manufacturers Your local dealer can help you select the right connector Single wall Chimney Connectors Begin assembly at the flue collar of the stove Insert the first crimped end into the stove s flue collar and keep each crimped en...

Страница 7: ...y connector to the outer end of the sleeve with sheet metal screws Thimble Sleeve Chimney Connector Flue Keep sleeve end flush with flue tile ST243 Fig 6 The thimble made of either ceramic or metal must be cemented securely in place Without a thimble a suitable length of chimney connector can be extended through the breech to the inner face of the flue liner and cemented securely in place Addition...

Страница 8: ...fic requirements Accessories are available for use as wall pass throughs If using one of these make sure it has been tested and listed for use as a wall pass through Flexible Connector Mantel Shield Fireplace Adapter Kit Positive Con nection ST245 Fig 8 In this installation the chimney connector enters the firepalce opening and then connects to the chimney Figure 9 shows one method of passing a co...

Страница 9: ...r and nearby combustibles Clearance is the distance between either your stove mea sured from the bottom edge of the stove s top plate or chimney connector and nearby walls floors the ceiling and any other fixed combustible surface Your stove has special clearance requirements that have been established after careful research and testing to both US and European standards These clearance requirement...

Страница 10: ...tructed from solid masonry other than to allow safe access to the controls of the stove For this reason minimum side clearances of 125 mm and a minimum rear clearance of 50 mm are recommended Summary of Clearances Minimum recommended side clearances to noncom bustible surfaces 125 mm 5 Minimum recommended rear clearance to noncombus tible surfaces 50 mm 2 NOTE The minimum thickness of solid noncom...

Страница 11: ...evation With Shield a t l e a s t 3 x D at least 1 5 x D at least 1 5 x D Plan Without Shield Plan With Shield Air space of at least 12 mm between noncombustible shield and combustible material Fluepipe at least 1 5 x D at least 1 5 x D at least 3 x D D at least 1 5 x D ST911 Fig 13 Connecting fluepipe clearances ...

Страница 12: ...m 2 Align the bottom heat shield holes with the four bolts The outside air cutout hole should be toward the rear of the stove The unpainted side must face up towards the stove 3 Pass all four bolts through the large end of the keyholes and then pulling the shield forward to engage the smaller ends of the keyhole slots Fig 16 4 Attach the heat shield sides by passing the slots over the bolt heads T...

Страница 13: ...tom edge of the in ner back with two 2 1 4 20 x 3 4 hex head screws 2 Attach snapstat to the mounting holes on the underside of the bottom with two 2 1 4 20 pan head screws 3 Attach the rheostat holder provided with the stove under the right front wing of the bottom heat shield with two 2 10 sheet metal screws 4 Attach the rheostat to its holder by inserting the rheo stat control shaft through the...

Страница 14: ...from the bottom edge Fig 21 2 Remove the inner cover by pulling it straight out Fig 22 3 Remove the catalyst by gently pulling it straight out Fig 23 Place the catalyst where the catalyst s ce ramic components will not be damaged Access Cover ST1187 Fig 21 Remove access cover Inner Cover ST1188 Fig 22 Remove inner cover Remove Catalyst ST1189 Fig 23 Remove catalyst ...

Страница 15: ...s an automatic thermostat to ensure an even heat output at whatever manual setting you select The thermostat senses the heating and cooling of the stove surface and adjusts the air shutter accordingly A Damper Directs Air Flow Within the Stove The damper handle on the left side of the stove operates the damper to direct air flow within the stove The damper is open when the handle points to the rea...

Страница 16: ...nd fuel are all stabilized at the proper operating temperatures and the chimney is warmed Even though it is possible for the fire to get quite hot within a few minutes after a fire is started the combustor may stop working or the fire may go out if the fire dies down immediately as a result of the damper being closed Once the combustor starts working heat generated by burning the smoke will keep i...

Страница 17: ...ash pan forward If the stove is in operation close the ash door while disposing of the ash ST566 Fig 29 Be sure the cover is securely attached before removing the ash pan Properly dispose of the ash in a metal container with a tight fitting lid Store the container outdoors away from all combustible material Return the ash pan to its original position in the stove and close and latch the ash door D...

Страница 18: ...ver the ash residue that accumulates on the glass surface should be removed regularly to prevent etching To clean the glass follow this procedure Be sure the glass is completely cool Clean the glass with water or a cleaner made especially for this purpose Do not use abrasive cleaners Use cleaning agents sparingly and be sure to keep them off the outer surfaces of the stove Rinse the glass thorough...

Страница 19: ...ontinuetomake small adjustments until the setting is right If additional adjusting of the latch does not enable the door to seal sufficiently in one area try adjusting the gasket in that area Pack more cement or a smaller diameter gasket into the channel beneath the gasket so the main gasket is raised and makes contact with the door frame If this procedure doesn t solve the problem replace the gas...

Страница 20: ...assembled and then put back together If this is the case the job should be done only by a qualified service technician 5 16 diameter gasket seals the following parts The lower fireback to the back panel The left and right air plates inner sides All connections between the stove plates The Chimney System Creosote Your Encore is designed to reduce creosote build up significantly However regular chim...

Страница 21: ...ng for wear and replace if necessary Remove ashes from the ash pan and replace with a moisture absorbing material such as kitty litter to keep the interior of the stove dry Clean the dust from the inner sides of bottom rear or pipe heat shields if your stove is equipped with them Clean surfaces are better heat reflectors than dirty sur faces Touch up the black paint Inspect for and remove ash buil...

Страница 22: ...ates in the air quickly smoke does not If this test indicates a problem consider other possible fac tors as well such as the weather or a change in the quality of your fuel In warm weather draft is weaker than it is in colder winter weather and fires can burn sluggishly Small hot fires are a good solution under these conditions Burning green insufficiently seasoned wood will result in poorer perfo...

Страница 23: ... as fast it is likely that the performance change was caused by fly ash deposits on the catalytic element However continue the inspections of the chimney system for a few weeks to ensure that proper performance continues If you continue to find a significant creosote buildup or if you continue to see excessive smoke from the chimney the catalytic element will need to be replaced Contact your neare...

Страница 24: ...products at any time without notice Encore Non catalytic Catalytic Wood Burning Stove Model 2040CE 56 80 3 21 17 20 19 16 18 58 12 22 63 57 32 38 31 36 39 45 87 27 26 71 72 68 67a 72 40 49 37 81 47 59 30 29 26 28 73 5 70 69 62 61a 79 55 83a 54 52 53 51 49 16 50 27 2 79 10 11 75 48 82 82 14 24 77 76 85 74 23 23 8 25 15 35 41 44 42 6 7 46 84 65 65 13 9 33 78 83b 83 86 34 60 1 4 43 88 89 90 61b 67b ...

Страница 25: ...ory Fireback 30005302 43 Retainer Fireback Refractory 30005248 44 Refractory Inner Cover 30005205 45 Andiron 30002397 46 Refractory Access Cover 30005303 47 Leg Leveller 1201745 48 Ashdoor Handle Shaft 1600622 49 Pawl Assy 30005157 50 Ashdoor 30002392 51 Ashdoor Handle Wood 1600663 52 Ashdoor Hinge Rod 30002473 53 Cotter Pin Ashdoor 30001749 54 Ashdoor Hinge Lower 30002404 55 Ashpan Bracket 160103...

Страница 26: ...2 30003075 30004879 30007030 Left Side 30002388 30003052 30006679 30003072 30004876 30007027 Right Side 30002405 30003053 30006680 30003073 30004877 30007028 Flue Collar 1305050 30003160 30006683 30003162 30004873 30007031 Front 30002393 30003054 30006681 30003074 30004878 30007029 Ashlip 30002402 30003051 30006678 30003071 30004875 30007026 Left Door Sub Assembly 30003974 30003984 30006687 300039...

Страница 27: ...e of failure of catalyst 4 Anyrelevantinformationorcircumstancesregardingdetermination of failure 5 In addition the owner must return the failed catalyst Exclusions Limitations 1 This warranty is transferable however proof of original retail pur chase is required 2 This warranty does not cover misuse of the stove Misuse includes overfiring which will result if the stove is used in such a manner as...

Страница 28: ......

Страница 29: ...ör CaminaEcotec Sweden AB Box 2103 511 02 Skene Sweden Anmält organ GASTEC at CRE Limited The Orchard Business Centre Cheltenham Gloucestershire GL52 7RZ United Kingdom Anmält organ nr XXXX Prestandan för ovanstående produkt överensstämmer med den prestanda som anges i tabellen ovan Denna prestandadeklaration utfärdas på eget ansvar av CaminaEcotec Sweden AB Undertecknat för tillverkaren av Thomas...

Страница 30: ...149 Cleveland Drive Paris Kentucky 40361 www vermontcastingsgroup com ...

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