5
may be reached (954) 584-4446 or toll free (866) 584-5504.
DC PLUG FUSE REPLACEMENT
The fuse in the DC plug protects the charging circuit of the DC recharge adapter. This fuse
may blow if the spotlight is operated during DC recharge. If there is no slight warming of the
DC plug, during recharge you should suspect that 12 volts DC is not powering the plug or the
fuse is opened.
To replace the fuse:
1. Unscrew the end cap of the DC plug (counterclockwise).
2. Remove spring center contact and fuse.
3. Check fuse with a continuity checker.
4. If blown, locate replacement fuse with same type and rating.
5. Replace the fuse, spring, contact and end cap.
6. Screw end cap clockwise until it is finger tight-
do not over-tighten
.
7. Check for proper operation of DC charger adapter.
SPOTLIGHT BULB REPLACEMENT
To replace the H3 type 12 volt bulb, you will need a small Phillips-head type screwdriver and a
replacement bulb. Bulb life can be shortened by installing a bulb with dirt or fingerprints on it.
The bulb can be wiped clean with cloth moistened with alcohol. During bulb installation, avoid
touching the glass part of the bulb (see Figure 6A and 6B for details).
1.
Disconnect the unit from any charging adapters.
2.
Lift up the recharge port plug from the recharge port.
3.
Pull off the rubber bezel to reveal two small Phillips-head screws.
4.
Using the screwdriver, remove (counterclockwise) the two screws. Set them aside.
5.
Lift off the retaining ring, glass, and rubber ring and set them aside.
6.
Carefully remove the reflector and bulb assembly.
7.
Disconnect the bulb wire from the red power wire and set the burned out bulb aside.
8.
Unsnap the hairpin retaining wires from the reflector’s flange.
9.
Using the screwdriver, loosen the retaining screw to remove the bulb from the reflec-
tor
(no need to completely remove this screw).
10. Lift out the bulb and the attached wire.
11. Insert the replacement bulb into the reflector’s flange.
12. Put back and secure the hairpin retaining wires.
13. Connect the bulb power wire to the red power wire.
14. Tighten the retaining screw on the flange.
15. Place the reflector in position in the body of the spotlight.
16. Replace the rubber “O” ring in the groove around the perimeter of the reflector.
17. Replace glass and retaining ring so that the screw holes are aligned.
18. Secure retaining ring with two screws.
19. Replace rubber bezel so that recharge port plug can plug into the recharge port.
FIGURE 6B
FIGURE 6A
“O” RING
PHILIPS HEAD
SCREWS
RUBBER
RECHARGE
PORT PLUG
RUBBER BEZEL
LENS
REFLECTOR
METAL
PRONGS
PHILLIPS
HEAD
SCREW
BULB
REFLECTOR
METAL
PRONGS
