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Dryer VC999 TR2

Description of the machine

29.11.2013

 

17/99

Art. No. 594.301

3.2

Structure of the machine

Fig. 3/1

Key:

1
2
3

4

12

10

9

6

7,8

5

14

16

24

18

19

20

21

22

17

23

15

11

13

22

1

Name plate

13

Bar (air knife) right

2

Main switch

14

Reflector

3

Warning notification

15

Strip curtain

4

Height-adjustable machine feet

16

Machine cladding, right

5

Control panel with (touchscreen) display

17

Blower

6

EMERGENCY STOP button

18

Photoel. sensor

7

Belt cartridge (internal conveyor belt)

19

Water discharge

with wire mesh conveyor belt and 2 protective rollers

20

Access cover

8

Sieve

21

Electric cabinet

9

Star knob

22

Power cord feedthrough

10 Bar handle

23

Interior cover

11 Bar (air knife) left

24

Machine cladding, left

12 Service door, swivel-mounted

Содержание TR2

Страница 1: ...VERPACKUNGSSYSTEME AG Melonenstrasse 2 CH 9100 Herisau Schweiz Tel 41 0 71 35 35 900 Fax 41 0 71 35 35 901 E Mail info vc999 ch TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS Art no 594 301 Dryer...

Страница 2: ...Melonenstrasse 2 CH 9100 Herisau declares hereby that the following product Product name Dryer VC999 TR2 conforms with the relevant provisions of the above mentioned directives including any valid ame...

Страница 3: ...The person responsible for the acceptance inspection is If necessary agents from the suppliers of auxiliary materials shall be consulted for accep tance purposes This includes suppliers of trays bags...

Страница 4: ......

Страница 5: ...ty instructions 13 2 4 Machine stability 14 2 5 Intended use 14 2 6 Requirements on the operator 15 2 7 Warranty and liability 15 3 Description of the machine 16 3 1 Operating principle 16 3 2 Structu...

Страница 6: ...3 Installation of the protective rollers 29 7 4 Clean machine 30 8 Start up 31 8 1 Initial start up 31 8 1 1 Installation check 31 8 1 2 Switching on the machine 32 9 Operation 33 9 1 General instruct...

Страница 7: ...nt of lock on service door 57 10 2 1 2 Adjustment of the photoel sensor on the blower system 58 10 2 1 3 Throughput schematics 59 10 3 Error messages 60 10 4 Error code servo governor 65 11 Maintenanc...

Страница 8: ...s or control system 79 12 1 1 Replacing fuses 80 12 1 2 Replacing the display 80 12 1 3 Replacing the buffer battery of the PLC control system 81 13 Spare parts 82 13 1 Ordering spare parts 82 14 Disp...

Страница 9: ...ual is actually read and understood by members of staff authorised to operate the machine This machine is a state of the art device at the time of delivery It complies with CE regulations and the late...

Страница 10: ...ne and are provided with the operating manual for future reference It is expected that these people have been briefed about the machine and the operating manual on site are especially aware of the saf...

Страница 11: ...s which are of particular importance to the operator are marked with a warning symbol The operator must read and comply with this information Meanings DANGER Indicates a hazardous situation which if n...

Страница 12: ...safety sign indicates potential danger zones on the machine which could cause injuries if not avoided These danger zones are described in detail in the operator manual WARNING ELECTRICAL HAZARD This...

Страница 13: ...ccordance with Machinery Directive 2006 42 EC Continuous quality checks of our own and third party parts are carried out prior to assembly at our production plant All safety and protective equipment a...

Страница 14: ...ntended use This machine is a technical tool which is solely intended for packaging suitable products at your workplace It may only be used for the drying of packed goods from the foodstuffs category...

Страница 15: ...o operation and to inform superiors immediately about any changes constituting a risk to personal safety or device functioning The operator must ensure that only authorised personnel work at the machi...

Страница 16: ...e mesh conveyor belt integrated in the machine is started by the controller The products are transported through the machine lying on the wire mesh conveyor belt Also see throughput schematics Fig 10...

Страница 17: ...Strip curtain 4 Height adjustable machine feet 16 Machine cladding right 5 Control panel with touchscreen display 17 Blower 6 EMERGENCY STOP button 18 Photoel sensor 7 Belt cartridge internal conveyor...

Страница 18: ...ust be entered The START and STOP buttons are on the lower part of the display Electric cabinet The electric cabinet 21 is accessible from the rear of the machine Safety devices The machine is equippe...

Страница 19: ...o actuate the EMERGENCY STOP button in an emergency situation 3 3 Technical data Standard scope of deliver Available options Machine on 4 machine feet Triangular socket key Square socket key Doubled a...

Страница 20: ...594 301 3 3 1 Dimensions Fig 3 2 Key 120 50 831 50 953 50 1652 1200 904 50 1737 50 330 1869 1380 964 120 80 850 1833 50 70 602 166 90 112 888 930 90 118 154 3 4 2 3 1 1 Power cord feedthrough top 2 W...

Страница 21: ...The circuit diagrams are included in chapter 15 Wiring diagrams and in the electrical cabinet of the machine 3 3 6 2 Output and fuse protection VC999 TR2 without options approx 610 kg Max product weig...

Страница 22: ...s are shown on the display as plain text PLC inputs and outputs cannot be controlled They can only be observed 3 3 8 Noise emission The test was carried out with the following machine equipment Infeed...

Страница 23: ...transportation damage 3 If the machine has suffered transportation damage contact the forwarding agent and the machine supplier immediately The address and contact numbers of the machine manufacturer...

Страница 24: ...or respective safety devices installed if necessary The same applies for rooms with a relative humidity of below 50 or above 90 5 2 Foundation A horizontal industrial floor is adequate as a foundatio...

Страница 25: ...level the machine horizontally 2 The feet 1 must be raised or lowered using an open end spanner size 30 as follows clockwise to raise anticlockwise to lower Fig 5 1 3 Raise or lower until the spirit...

Страница 26: ...er 3 3 Technical data and the circuit diagrams in chapter 15 Wiring diagrams WARNING Electrical hazard Danger of death electric shock The machine may only be connected to the power supply by a qualifi...

Страница 27: ...chine Casing Some parts of the casing must be removed for installation and maintenance tasks An open ended spanner or one of the socket keys supplied with the machine must be used to remove the casing...

Страница 28: ...outed into the electric cabinet from the top or the bottom Fig 3 1 pos 22 Depending on the desired connection route swap the dummy plug and the cable gland at the connection point accordingly WARNING...

Страница 29: ...tion Please refer to chapter 3 3 Technical data for connection dimensions 7 3 Installation of the protective rollers Procedure 1 Use a suitable hose clip to attach the hose to the connection nozzle 1...

Страница 30: ...installation 1 Remove any adhesive tape and packaging waste 2 Remove all foreign objects from the water tank 3 Inspect the drying compartment with the conveyor belt and collecting tray for contaminati...

Страница 31: ...ction red arrow 3 of the blower Remove the left machine casing and check the rotational direction of the fan propeller 2 through the opening of the casing 1 If the fan propeller is rotating in the wro...

Страница 32: ...ng on the machine An explanation of the operating elements can be found in the section 9 3 Operation 1 Use the main switch 1 to switch on the machine Turn main switch to position I 2 Press the RESET b...

Страница 33: ...ny way Never use the machine to process products that can be damaged or destroyed by the air jet 9 2 Requirements for operation The following requirements must be met before the machine can be put int...

Страница 34: ...display and input of data Data output and resolution of functions using interactive function keys on the touchscreen display 2 EMERGENCY STOP Switching off in an emergency de energises individual mach...

Страница 35: ...TART button is pressed Operating elements Status Meaning START button Flashing The machine is ready for operation Press the button to start production Illuminated Machine is in operation production ru...

Страница 36: ...a function button The corresponding function is displayed in front of the function button as a status symbol or described in writing The function buttons are displayed in bold text Status symbol H A s...

Страница 37: ...t A specific screen is activated by pressing these icons on the display The following table displays the various symbols and which mask sub menus they open The icons are not mentioned explicitly in th...

Страница 38: ...y level via a password is described in chapter 9 5 2 LOG OUT Safety level Password Authorised persons Functions 0 No password Operator Starting and stopping the machine Switchover to continuous operat...

Страница 39: ...st Time of display Display of fault number Fault description Time of reset LOG IN LOG OUT Information Software version PLC software version Terminal software version Machine number Safety number Main...

Страница 40: ...ections The main menu page 1 appears after switching on the ma chine or when switching it on after an EMERGENCY STOP provided the machine is free from errors and in its initial po sition If the machin...

Страница 41: ...ged by pressing the displayed value The operating status and the percentage speed of the inter nal conveyor belt are displayed in this mask Set point percentage speed Fig 9 6 The speed cannot be chang...

Страница 42: ...l conveyor belt or inching function bar right depending on safety level Blower In this screen the right bar can be moved up or down using the inching function Display only after release of safety leve...

Страница 43: ...e opened in succession via the arrow buttons They display the operating hours of various components and devices if installed as well as the total operating hours of the machine Fig 9 11 Total Total op...

Страница 44: ...ime when the alarm occurred ALARM Here the error number is shown The error numbers are explained in chapter 10 3 The sec tion also contains information about possible alarm causes and how to eliminate...

Страница 45: ...ation Main menu page 3 Main menu page 1 Proceed as follows to access one of the safety levels 1 3 1 Press the symbol LOG IN 2 Use the displayed keyboard to enter the password and confirm it by subsequ...

Страница 46: ...off The access lock must be activated when exiting an un locked safety level 1 To do so press the symbol LOG OUT Fig 9 18 This sub menu displays important information that is partic ularly useful for...

Страница 47: ...999 TR2 Operation 29 11 2013 47 99 Art No 594 301 9 5 3 2 Safety level The currently active safety level for the access rights and the machine number are displayed here Fig 9 21 Information Software v...

Страница 48: ...safety level 3 Fig 9 22 Machine settings Inputs outputs Main menu page 2 Press the Machine settings symbol to access the following sub programs Language time and weekday Direction transport direction...

Страница 49: ...form the operator about current processes machine statuses or incorrect entries These texts are explained in more detail in chapter 10 1 Info text This mask provides the following information Language...

Страница 50: ...he conveyor belt Blwr I current Motor current blower Fig 9 26 Tapping the left symbol activates and executes the manual reference pass That means that both bars move to the ref erence switch and then...

Страница 51: ...ink 2 Use the arrow key to move to the desired lower position 3 Once the desired position has been configured press the save button The position has now been set When leaving the screen the bar automa...

Страница 52: ...so that production can nevertheless be maintained In the event of a fault in a sensor bar the defect mode for the corresponding side can be switched on so that produc tion can nevertheless be maintai...

Страница 53: ...9 6 2 Inputs Outputs The statuses of the PLC inputs and outputs are dis played in the two diagnostic masks Fig 9 32 Inputs Signal at the PLC input Fig 9 33 The inputs cannot be changed Outputs Fig 9...

Страница 54: ...he upper position and the blower remains switched off 9 10 Switching off the machine Switch the machine off as follows 1 Switch the machine off by turning the main switch from I to 0 EMERGENCY STOP In...

Страница 55: ...nerally remedy this type of fault yourself The information given below on troubleshooting covers the most common types of malfunction Consult the manufacturer s customer service department at VC999 VE...

Страница 56: ...tch not switched on Switch on the main switch Main switch is defective Check the main switch and if ne cessary replace it Mains fuse provided by the cus tomer has blown Replace the mains fuse provided...

Страница 57: ...on the headed dowel Readjustment of the headed dowel see Chapter 11 3 1 4 Readjustment of the headed dowel Drop in blower perfor mance Belt tension on blower too lower Adjust belt tension see chapter...

Страница 58: ...eter will be permanently damaged 1 Turn the recipient to position D Starting function Dark Switching Fig 10 2 2 Turn the adjustment potentiometer clockwise until the end stop to maximise the sensitivi...

Страница 59: ...messages and faults 29 11 2013 59 99 Art No 594 301 10 2 1 3 Throughput schematics Left throughput Fig 10 5 Right throughput Fig 10 6 Key A Bar right B Bar left 1 Sensor 1 2 Sensor 2 3 Sensor 3 B 3 2...

Страница 60: ...emedies are described below The alarm screen contains not only the acknowledged but ton on the right but also two additional buttons as well The right button is used to release safety level 3 These ar...

Страница 61: ...fect mode can be activa ted see Chapter 9 6 1 2 Further func tions under defect mode communi cation F04 Error in right ser vo governor Failure of the servo governor Read error code and contact the VC9...

Страница 62: ...moving up ward Sensor defective Insert properly sized product Check servo drive Replace sensor 2 see 10 2 1 3 Throughput schema tics The defect mode can be activated on an interim basis to keep pro d...

Страница 63: ...ive Replace sensor 2 see 10 2 1 3 Throughput schema tics The defect mode can be activated on an interim basis to keep pro duction running see Chapter 9 6 1 2 Further functions under defect mode commun...

Страница 64: ...ric sensor is se verely contaminated Check the photoel sensor setting Remove the jam Check the photoelectric sensor and where necessary adjust it Clean the photoel sensor and re flector Fig 3 1 pos 14...

Страница 65: ...servo governor Error code Alarm text 1 Timeout reference pass 2 Timeout absolute movement command 4 Search distance for reference pass exceeded 5 Alarm end switch 1 reference switch actuated 8 Alarm s...

Страница 66: ...should only be carried out by appropriately trained and qualified personnel as this work requires expert knowledge and special skills Neither are provided in this operating manual WARNING Risk of inj...

Страница 67: ...of injury due to chemical burns Cleaning agents are caustic Skin contact can result in chemical burns Always wear suitable protective clothing when handling cleaning agents The pH value of the cleanin...

Страница 68: ...chapter 11 1 4 Cleaning the belt cartridge and sieve Clean the dust and dirt from the outside of the blower s motor and intake filter Monthly Clean the blower s intake filter from dust and particles T...

Страница 69: ...ore time to dry For this reason we recommend inserting a spare main filter while cleaning is being performed Spare parts can be ordered from the VC999 customer service see Chapter 13 1 Ordering spare...

Страница 70: ...he pre filter casing dry completely before rein stalling it 8 Replace or clean the main filter element 11 1 3 2 Clean main filter element before rein stalling the blower filter 11 1 3 2 Clean main fil...

Страница 71: ...ne Fig 11 2 4 Extract the sieve 6 from the belt cartridge 5 Clean all the dismantled parts Remove any packaging remnants product residue and limescale from the wire mesh conveyor belt The belt cartrid...

Страница 72: ...cable clean the optional infeed and outfeed roller conveyors 1 2 and re attach them to the machine The machine must not be operated without the two protective rollers 8 installed on both sides of the...

Страница 73: ...cking the belt tension Check correct functionality of the sieves Replace defective or no longer fully functional sieves Make sure that the door seals and protective curtains are functioning correctly...

Страница 74: ...mediately if the axles 2 are in direct contact with the guide grooves B when the conveyor belt is op erating with a load Procedure 1 Open the service door Fig 3 1 pos 12 2 Check the belt tension on t...

Страница 75: ...ess the measurement gauge on the pressure mark 3 slowly downward 6 until you hear a click 5 Lift the measurement gauge carefully off the belt so that the pointer 2 is not obstructed 6 Turn the measure...

Страница 76: ...degree of soiling in the working environment Every 500 service hours and at least once a year Check tension and wear on blower s drive belts 11 3 1 1 Adjust belt tension on blower Have the machine che...

Страница 77: ...ladding Fig 3 1 Item 16 and protective covering on blower as described in Chapter 11 2 2 Check belt tension on blower 2 Loosen the 4 screws 1 of the motor fastening plate Use a 17mm screw wrench for t...

Страница 78: ...es and adjust the loose hose bracket to the interfaces Fig 11 11 2 1 The belt cartridge 1 is laid on 4 plastic dowels 2 This makes it easier to pull out the belt cartridge Procedure 1 Open the service...

Страница 79: ...ult the VC999 Customer Service Department for this Maintenance and repair work should only be carried out by appropriately trained and qualified personnel as this work requires expert knowledge and sp...

Страница 80: ...ROR RUN 2 1 Procedure 1 Set the main switch to 0 2 Disconnect the machine from the power supply 3 Unscrew the two star knobs Fig 3 1 pos 9 to unlock and raise the service door 4 Remove the cover plate...

Страница 81: ...d in the elec trical cabinet Procedure 1 Set the main switch to 0 2 Disconnect the machine from the power supply 3 Open the electrical cabinet 4 Remove the cover 1 from the PLC housing 5 Pull out the...

Страница 82: ...elivery address for the spare parts if it is different from the ad dress of the company Machine type and serial number You can find this data on the name plate Order quantity description of the spare...

Страница 83: ...lations In partic ular the owner must observe the following instructions Before the machine is disassembled disconnect it from outside supply lines Power supply Remove the plug from the power supply s...

Страница 84: ...29 11 2013 84 99 Dryer VC999 TR2 Wiring diagrams Art No 594 301 15 Wiring diagrams 0 2 0 3 IN F O V C 9 9 9 C H W W W V C 9 9 9 C H...

Страница 85: ...Dryer VC999 TR2 Wiring diagrams 29 11 2013 85 99 Art No 594 301...

Страница 86: ...29 11 2013 86 99 Dryer VC999 TR2 Wiring diagrams Art No 594 301...

Страница 87: ...Dryer VC999 TR2 Wiring diagrams 29 11 2013 87 99 Art No 594 301...

Страница 88: ...29 11 2013 88 99 Dryer VC999 TR2 Wiring diagrams Art No 594 301...

Страница 89: ...Dryer VC999 TR2 Wiring diagrams 29 11 2013 89 99 Art No 594 301...

Страница 90: ...29 11 2013 90 99 Dryer VC999 TR2 Wiring diagrams Art No 594 301...

Страница 91: ...Dryer VC999 TR2 Wiring diagrams 29 11 2013 91 99 Art No 594 301...

Страница 92: ...29 11 2013 92 99 Dryer VC999 TR2 Wiring diagrams Art No 594 301...

Страница 93: ...Dryer VC999 TR2 Wiring diagrams 29 11 2013 93 99 Art No 594 301...

Страница 94: ...29 11 2013 94 99 Dryer VC999 TR2 Wiring diagrams Art No 594 301...

Страница 95: ...Dryer VC999 TR2 Wiring diagrams 29 11 2013 95 99 Art No 594 301...

Страница 96: ...29 11 2013 96 99 Dryer VC999 TR2 Wiring diagrams Art No 594 301...

Страница 97: ...ginal VC999 spare parts Teile Nr Part No Bezeichnung Designation Typ Type Hersteller Producer 593 375 Endschalter Limit switch I88 A2ZAH IP65 Bernstein 6086835059 528 232 Sicherheitsrelais Safety rela...

Страница 98: ...D Defect mode communication 51 photoelectric sensor 51 servo 52 Dimensions 20 Direction 49 Display 34 E Electric cabinet 17 18 Electrical connection 26 Electrical data 21 Electrical installation 28 EM...

Страница 99: ...es 80 Replacing the buffer battery of the PLC control system 81 Replacing the display 80 RESET button 32 35 Rinse water collection tray 73 Rundown time of the conveyor belt 50 S Safety clearances 24 S...

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