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Safety Instructions

Radar Tank Gauge

Installation and Operations Manual

Safety Instructions

1.1

Designated use

The Varec Model 7532 Radar Tank Gauge (RTG) is a compact radar level transmitter for

the continuous, contactless measurement of liquids, pastes and sludge in stilling wells.

The device can also be freely mounted outside closed metal vessels because of its

operating frequency of about 6 GHz and a maximum radiated pulsed energy of 1mW

(average power output 1

W). Operation is completely harmless to humans and animals.

1.2

Installation, commissioning and operation

The 7532 RTG has been designed to operate safely in accordance with current technical,

safety and EU standards. If installed incorrectly or used for applications for which it is

not intended, however, it is possible that application-related dangers may arise, e.g.

product overflow due to incorrect installation or calibration. For this reason, the

instrument must be installed, connected, operated and maintained according to the

instructions in this manual: personnel must be authorised and suitably qualified. The

manual must have been read and understood, and the instructions followed.

Modifications and repairs to the device are permissible only when they are expressly

approved in the manual.

1.3

Operational safety

Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate “Ex

documentation”, which is an

integral part

of this Operating Manual. Strict compliance

with the installation instructions and ratings as stated in this supplementary

documentation is mandatory.
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local regulations.

FCC-approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following

two conditions: (1) This device may not cause harmful interference, and (2) this device

must accept any interference received, including interference that may cause undesired

operation.

Caution!

Changes or modifications not expressly approved by the part responsible for

compliance could void the user’s authority to operate the equipment.

Содержание 7532

Страница 1: ...70 447 9202 Fax 1 770 662 8939 www varec com IOM027FVAE0804 7532 Radar Tank Gauge Smart transmitter for continuous and non contact precision level measurement For custody transfer and inventory contro...

Страница 2: ...ng well ok too small too big unknown manual displayed see sketch D and L are confirm or specify range suggestion 000 measured value Group selection 00 basic setup 01 safety settings 03 mounting calibr...

Страница 3: ...ector 30 4 6 Post connection check 30 5 Operation 31 5 1 Quick operation guide 31 5 2 Display and operating elements 34 5 3 Local operation 37 5 4 Display and acknowledging error messages 40 5 5 HART...

Страница 4: ...tained according to the instructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instructions followed Modifications and re...

Страница 5: ...all residue which may be present Pay special attention to the gasket grooves and crevices where fluid may be present This is especially important if the fluid is dangerous to health e g corrosive pois...

Страница 6: ...alled in an explosion hazardous area Explosion hazardous area Symbol used in drawings to indicate explosion hazardous areas Devices located in and wiring entering areas with the designation explosion...

Страница 7: ...ment nameplate Figure 1 Information on the nameplate of the 7500 RTG example Figure 2 Information on the NMi type plate for custody transfer applications of the 7500 RTG example Figure 3 Information o...

Страница 8: ...6 150 lbs RF ANSI B16 5 316 316L 11 4 kg A3J 8 150 lbs RF ANSI B16 5 316 316L 19 6 kg A5J 10 150 lbs RF ANSI B16 5 316 316L 28 8 kg AWJ 6 300 lbs RF ANSI B16 5 316 316L 20 9 kg AXJ 8 300 lbs RF ANSI B...

Страница 9: ...IP65 Y Special version 60 Gland Entry 2 M20x1 5 cable gland 4 NPT cable entry 9 Special version 70 Custody transfer approvals A NMi PTB type and test rig approval weights measures approved 1 mm R Inve...

Страница 10: ...and left the factory in a condition in which it is safe to operate The instrument complies with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical...

Страница 11: ...rformance of the 7532 RTG planar antenna is not dependent on the alignment or geometry of standard stilling wells No special alignment is required However make sure that the planar antenna is installe...

Страница 12: ...pe of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg Do not lift the measuring instrument by its housing i...

Страница 13: ...0 ENDRESS HAUSER Micropilot II 65 2 56 129 5 08 150 5 91 D 68 2 68 94 3 7 30 1 18 L 238 9 37 93 3 66 60 2 36 8 0 31 85 3 35 DIN ANSI JIS 9 0 35 62 5 2 46 78 3 07 99 5 3 92 DN200 300 8 12 version with...

Страница 14: ...ty distance SD additionally to the blocking distance BD This safety distance SD is set to 0 5 m 20 by default and generating an alarm in case the level rises inside the safety distance Distance B defi...

Страница 15: ...nt 1 Treat Ammonia NH3 as a medium of group A e g always use a stilling well Measuring range depending on product class for 7532 RTG Product class DK r Examples A 1 4 1 9 non conducting liquids e g li...

Страница 16: ...e from the reference point of the measurement mounting flange to the medium surface at maximum level Note Inside the blocking distance a reliable measurement can not be guaranteed Blocking distance BD...

Страница 17: ...2 RTG is mounted with defined pressure It is strongly recommended not to dismantle this antenna Dimensions of a nozzle for manual gauging must be adapted to the dimensions of the horn antenna used com...

Страница 18: ...Mounting Radar Tank Gauge 18 Installation and Operations Manual Examples for the construction of stilling wells 7532 RTG 7532 RTG L00 FMR532xx 17 00 00 en 004...

Страница 19: ...access to the display and the terminal compartment Proceed as follows to turn the housing to the required position Undo the fixing screws 1 Turn the housing 2 in the required direction Tighten up the...

Страница 20: ...r adaption of dimensions therefore the flange needs to be properly aligned to the counterflange before the bolts are tightened Version Compatible with D mm K mm Type plate no 1000 DN150 PN16 ANSI 6 15...

Страница 21: ...21 7532 Mounting Preparation for the installation of the Varec UNI flange R532xx 00 00 06 en 002...

Страница 22: ...or the connection to flanges provided by the customer flange hub O Ring 85 3 x 3 53 included same material as sensor seal mounting 4 bolts M6 90 e g DIN 912 Varec UNI flange max 1 bar detail A flange...

Страница 23: ...the opening is the reference for the gauging The construction is only suitable for non pressurized operation Note The nozzle for manual gauging is not part of the standard offering from Varec Please c...

Страница 24: ...he measuring instrument has been installed perform the following checks Is the measuring instrument damaged visual check Does the measuring instrument correspond to the measuring point specifications...

Страница 25: ...Wiring 4 Wiring 4 1 Quick wiring guide When grounding conductive screens the corresponding directives EN 60079 14 and EN 1127 1 must be observed Recommendation for safe grounding of conductive screens...

Страница 26: ...upply before connecting up the device Connect Equipotential bonding to transmitter ground terminal before connecting up the device Tighten the locking screw It forms the connection between the antenna...

Страница 27: ...nd Caution Connect up the 7500 RTG as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply Insert cable through gland 3 Use screened twisted wire pair Make conn...

Страница 28: ...DC Power consumption Max 330 mW at 16 V max 500 mW at 24 V max 600 mW at 30 V Current consumption Max 21 mA 50 mA inrush current Power supply For stand alone operation recommended via e g Varec RN 221...

Страница 29: ...M N O W X Y Z 4 7 2 5 8 0 375 FIELD COMMUNICATOR 3 6 9 9 6 DELTABAR ONLINE 1 QUICK SETUP 2 OPERATING MENU 4 SV 0 C 3 PV 352 mbar HELP SAVE dsdmdm df das asdasfa asas la power supply signal HART handh...

Страница 30: ...lead to ensure reliable potential matching Installation with additional overvoltage protector HAW 262 Z see XA 081F A Safety instructions for electrical apparatus certified for use in explosion hazar...

Страница 31: ...31 7532 Operation 5 Operation 5 1 Quick operation guide...

Страница 32: ...vate Edit mode with or a Select the required in selected e g tank shape 002 with or b confirms selection appears in front of the selected parameter c confirms the edited value system quits Edit mode d...

Страница 33: ...ion group include e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the follow ing procedure 1 Se...

Страница 34: ...y and operating elements 5 2 1 Display Liquid crystal display LCD Four lines with 20 characters each Display contrast adjustable through key combination Figure 6 Display L00 FMR53xxx 07 00 00 en 003 E...

Страница 35: ...BOL This lock symbol appears when the instrument is locked i e if no input is possible COM_SYMBOL This communication symbol appears when a data transmission via e g HART PFOFIBUS PA or Foundation Fiel...

Страница 36: ...ory segmented data storage The 7500 RTG continuously monitor the compliance with accuracy requirements for custody transfer measurements according to OIML R85 If the accuracy cannot be maintained a sp...

Страница 37: ...own on the display by the symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the O and S and F keys at the same time The loc...

Страница 38: ...ck After pressing the O and S and F keys at the same time the user is asked to enter the unlock parameter 100 for HART devices Caution Changing certain parameters such as all sensor characteristics fo...

Страница 39: ...tion 04 function group List of functions that are affected by a reset 555 History Reset After mounting and aligning the equipment carry out a history reset before switching on the function Auto correc...

Страница 40: ...easuring error message is displayed Indicated by a flashing symbol For a description of the codes see Table 9 2 on Page 79 E Alarm Warning Configurable e g loss of echo level within the safety distanc...

Страница 41: ...e It is used to support commissioning securing of data signal analysis and documentation of the instruments It is compatible with the following operating systems Win95 Win98 WinNT4 0 Win2000 and Windo...

Страница 42: ...ual Note Further information you may find on the CD ROM which is enclosed to the instrument Menu guided commissioning Signal analysis via envelope curve Connection options Service interface with adapt...

Страница 43: ...llowing Varec documentation System Information SI 018F 00 en Commuwin II Operating Manual BA 124F 00 en Commuwin II operating program Connection The table provides an overview of the Commuwin connecti...

Страница 44: ...Operation Radar Tank Gauge 44 Installation and Operations Manual...

Страница 45: ...ument is switched on for the first time the following messages appear on the display After 5 s the following message appears After 5 s or after you have pressed F the follow ing message appears Select...

Страница 46: ...Commissioning Radar Tank Gauge 46 Installation and Operations Manual 6 3 Basic Setup...

Страница 47: ...A5 in 0A6 F full calibr span level display SD safety settings BD blocking dist settings in 015 settings in 059 measuring cond measuring cond pipe diameter mapping empty calibr full calibr basic setup...

Страница 48: ...eter of a stilling well can only be entered if stilling well was selected beforehand in the tank shape 002 function Certain functions e g starting an interference echo mapping 053 prompt you to confir...

Страница 49: ...ponds to the percentile value of the present measured value with regard to the span 6 4 1 Function group basic setup 00 Function tank shape 002 This function is used to select the tank shape Note For...

Страница 50: ...1 9 4 4 10 10 3 Treat Ammonia NH3 as a medium of group A i e always use a stilling well E Product class DK er Examples A 1 4 1 9 non conducting liquids e g liquefied gas 3 B 1 9 4 non conducting liqui...

Страница 51: ...measuring conditions standard or calm surface We strongly recommend that in the case of rough product surfaces or rapid filling you activate the appropriate application parameters E standard calm sur...

Страница 52: ...lower than the point at which the radar beam hits the bottom of the tank Function full calibr 006 This function is used to enter the distance from the minimum level to the maximum level span In princ...

Страница 53: ...ling wells with a widening of the pipe the inner diam eter of the lower part of the pipe d2 in the Fig must be entered This is the part of the stilling well where the measurement is actually performed...

Страница 54: ...ping even in this case dist too small At the moment an interference is being evaluated Therefore a mapping is carried out including the presently measured echoes The range to be suppressed is suggeste...

Страница 55: ...he reference point of the measurement see page 46 This value can be edited by the operator For manual mapping the default value is 0 m Function start mapping 053 This function is used to start the int...

Страница 56: ...g must be carried out check distance 051 Distance correct level incorrect check empty calibr 005 Function history reset 009 By this function a history reset of the device is performed i e the correspo...

Страница 57: ...t signal is to assign the phase values to the associated level values This assignment is ensured using a correspondence table index correction table The 7500 RTG learns this for the specific applicati...

Страница 58: ...meter input in the function group basic setup 00 to the actual values However this presupposes that the value entered in the function group basic setup 00 matches the actual pipe inner diameter accura...

Страница 59: ...the nearest mm is active and is held active neg Custody mode instrument is lead sealed and accurate to the nearest mm is activated and not held e g because the signal to noise ratio is less than 10 d...

Страница 60: ...his case the first dip value should be entered immediately after the basic calibration Further linearization points should be entered only after a level change of at least 2 m see Figure 8 preferred c...

Страница 61: ...enter your inputs Caution After entering one or more points into the dip table make sure that the dip table is activated and left in the table on dip table mode Function dip table state 037 This funct...

Страница 62: ...the dip table can be read You can enter the dip value only When there are new value pairs the current level or distance is accepted as the measured value table on The dip table is switched on table of...

Страница 63: ...t selecting the edit point parameter If the table is full you can still select this parameter In this case the number of free table entries stands at minimum value 0 edit point The displayed value pai...

Страница 64: ...pair return By selecting this point you return to the function dip table mode 033 next point This scrolls down in the table If the table is empty you can still select this option However the displaye...

Страница 65: ...rve FAC for FAC see 7500 RTG Service manual and description of instrument functions env curve suppress i e the tank map is also displayed Function recording curve 09B This function determines whether...

Страница 66: ...he ToF Tool operating program and establish a connection Select the basic setup function group in the navigation bar The following display appears on the screen Basic Setup step 1 5 Status image Enter...

Страница 67: ...cription see page 50 process cond for a description see page 51 Basic Setup step 3 5 If stilling well or bypass is selected in the tank shape function the following display appears on the screen empty...

Страница 68: ...etup step 4 5 This step starts the tank mapping The measured distance and the current measured value are always displayed in the header A description is given on page 56 Step 5 5 After the first insta...

Страница 69: ...After the basic setup an evaluation of the measurement using the envelope curve is recommended 6 6 2 User specific applications operation To set the parameters of user specific applications see the 75...

Страница 70: ...ol operating program and establish a connection Select the mounting calibr function group in the navigation bar The following display appears on the screen Mounting calibration step 1 2 auto correctio...

Страница 71: ...alibration step 2 2 dip table mode description see page 61 meas v description see page 62 dip value see page 62 dip table handl description see page 63 dip table state description see page 61 left dip...

Страница 72: ...Commissioning Radar Tank Gauge 72 Installation and Operations Manual...

Страница 73: ...lete 7500 RTG or electronic module has been replaced the parameters can be downloaded into the instrument again via the communication interface Prerequisite to this is that the data were uploaded to t...

Страница 74: ...Maintenance Radar Tank Gauge 74 Installation and Operations Manual...

Страница 75: ...ble for outdoor mounting order code 543199 0001 The shipment includes the protective cover and tension clamp Commubox FXA 191 HART For intrinsically safe communication with ToF Tool or Commuwin II via...

Страница 76: ...Accessories Radar Tank Gauge 76 Installation and Operations Manual...

Страница 77: ...77 7532 Troubleshooting 9 Troubleshooting 9 1 Troubleshooting instructions...

Страница 78: ...Troubleshooting Radar Tank Gauge 78 Installation and Operations Manual 7500 RTG Troubleshooting L00 FMR53xxx 19 00 00 en 010...

Страница 79: ...defective reset if alarm prevails after reset exchange electronics A115 electronics defect general hardware problem reset if alarm prevails after reset exchange electronics A116 download error repeat...

Страница 80: ...ease wait mapping active wait some seconds until alarm disappears W601 linearization ch1 curve not monotone linearization not monotonously increasing correct linearization table W611 less than 2 linea...

Страница 81: ...urement in bypass or stilling well yes 1 Is bypass or stilling well selected in tank shape 002 2 Is the pipe diameter 007 correct no Is an FAR 10 antenna extension being used yes 1 offset 057 correctl...

Страница 82: ...l 2 In the range of the blocking dist 059 there is no echo evalua tion Adapt the value 3 If possible do not select central installation position 4 Perhaps use a stilling well E 641 loss of echo Level...

Страница 83: ...serial number which is printed on the measuring transducer nameplate see page 7 The corresponding spare part number also appears on each spare part Installation instructions are given on the instruct...

Страница 84: ...Troubleshooting Radar Tank Gauge 84 Installation and Operations Manual 7532 RTG The customer may exchange modular assemblies in accordance with Varec instructions L00 FMR532xx 00 00 06 en 001...

Страница 85: ...w 7532 RTG Spare parts 7532 RTG Planar antenna Process connection without antenna detailed order structure and variants see spare parts price list O ring 49 21 x 3 53 EPDM Seal set 52005628 O ring 49...

Страница 86: ...to send a 7500 RTG back to Varec for repair please send a completed copy of the form printed on the last page An exact description of the application The chemical and physical characteristics of the...

Страница 87: ...erred device in stilling wells 150 mm The instruments are equipped with a passive 4 20 mA output with HART protocol Input Measured variable The measured variable is the distance between a reference po...

Страница 88: ...a calibration certificate that records the absolute and relative error at 10 equidistant points during the final test For stilling well measurements with 7532 RTG a NMI PTB calibrated tape with an ab...

Страница 89: ...sed to direct sunlight Storage temperature 40 C 80 C 40 F 176 F Climate class DIN EN 60068 2 38 test Z AD Degree of protection housing IP 65 NEMA 4X open housing IP20 NEMA 1 antenna IP 68 NEMA 6P Vibr...

Страница 90: ...approvals External standards and guidelines EN 60529 Protection c3lass of housing IP code EN 61010 Safety regulations for electrical devices for measurement control regulation and laboratory use EN 61...

Страница 91: ...91 7532 Appendix 11 Appendix 11 1 Operating menu HART Display modul ToF Tool...

Страница 92: ...ance distance ok dist too small manual dist unknown dist too big low output limit off on back to home enter time default 100 s clear last error protocol sw no ramp min empty calibr enter value lineari...

Страница 93: ...big manual dist unknown auto correction off on offset plot settings will be added to the measured level envelope curve env curve FAC env curve cust map output current ackn alarm overspill protection n...

Страница 94: ...Appendix Radar Tank Gauge 94 Installation and Operations Manual 11 2 Operating matrix HART Commuwin II...

Страница 95: ...ion V3 level ullage linearisation customer unit table no input level input volume max scale diameter vessel 05 extended calibr V4 check distance range of mapping start mapping pres Map dist cust Tank...

Страница 96: ...6 Installation and Operations Manual 11 3 Description of functions Note A detailed description of the function groups functions and parameters is given in the the 7500 RTG Service manual and descripti...

Страница 97: ...impulse at the product surface The unambiguous signal identification is accomplished by the PulseMaster software based on many years of experience with time of flight technology The mm accuracy of the...

Страница 98: ...ameter 150 mm However for these diameters no custody transfer approval is available The 7533 RTG with parabolic antenna is preferred for free space measurements The 7530 RTG with horn antenna can be u...

Страница 99: ...sonal Computer Commubox FXA 191 and the operating software COMMUWIN II respectively ToF Tool With a Personal Computer TSM Tank Side Monitor and the operating software FuelsManager System integration v...

Страница 100: ...for radar measuring devices in Germany Essentially this proves that the devices are weight and measure approved The devices must not however be used in custody transfer mode straight away The measurin...

Страница 101: ...ar devices continuously monitor the compliance with accuracy requirements for custody transfer measurements according to OIML R85 If for example the accuracy cannot be maintained due to quick surface...

Страница 102: ...l I O and analog output simplify full tank sensor integration Use of the proven concept of the intrinsically safe HART bus for all on tank sensors yields extremely low wiring costs while at the same t...

Страница 103: ...E Electrical symbols 6 Empty calibration 46 52 Envelope curve 65 Error messages 40 F Foam 14 Foam surface 14 Full calibration 46 52 Function groups 33 Functions 33 G Green LED 35 Group selection 31 H...

Страница 104: ...urn 86 RF approvals 90 S Safety conventions 6 Sample hatch 23 Scope of delivery 10 Sealing 34 Select the language 45 Selection menu 31 Service adapter FXA 193 75 Slot width 17 Slots 17 Smallest possib...

Страница 105: ...7532 IOM027FVAE0804 105 Notes...

Страница 106: ...Radar Tank Gauge Varec Inc 5834 Peachtree Corners East Norcross Atlanta GA 30092 USA Tel 1 770 447 9202 Fax 1 770 662 8939 Your offical representative www varec com...

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