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INSTRUCTIONS MANUAL 

AIRBRUSH MANUAL EXTERNAL MIX EQUIPMENT

 

12

3.3. Calibration. 

1.

Start-up the equipment. 

2.

Close the 

Mixer air stopcock

 

(14)

, close the 

Resin pump air stopcock (3)

 and 

close the 

Catalyser pump air stopcock (9)

3.

Prepare 2 calibrated test tubes. For maximum accuracy, place each test tube on 

scales and weigh. If no scales are available, use the test tubes to calibrate by 

volume. 

4.

Remove the 

TRIMIX® mixer head (17) 

with the 

catalyser head tube (16)

5.

Open the 

Mixer air stopcock

 

(14)

, open the 

Resin pump air stopcock (3)

 and 

open the 

Catalyser pump air stopcock (9)

6.

Open the 

resin valve (5)

7.

Regulate the resin pressure to 1 bar with the 

resin pump air control (4)

 and the 

user adjusts the resin or component A output for the application on a bad 

coating surface and counting the lack of catalyst output to be considered 

depending on the mix percentage (If f. e. the product mix percentage is two parts 

A for one part B and it is only applied resin in this set-up, the user has to consider 

that 33% less product is outputted. Afterwards it will be incorporated while 

adding the catalyst when the calibration process has been completed.  The 

regulation is done by opening the 

material needle regulator (23)

 until 

adjusting the desired product output. This can also be adjusted by changing the 

flow of the available needles 0.8 – 1.0 – 1.3 – 1.5 – 1.8 – 2.0 and as well by 

increasing or decreasing the pressure with the 

resin pump air control (4).

 Our 

recommendation is to start with 1 bar and adjust by opening the 

material 

needle regulator (23)

 up to a maximum of three rotations. Having reached 

three opening rotations at 1 bar without having obtained the required flow, the 

material pressure has to be increased in steps of 0.2 bar. Once you have reached 

2 bar and go further on without getting the required flow, the needle valve has 

to be replaced immediately by the superior one and the calibration process has 

to be repeated starting again at 1 bar. When the final user has achieved the 

desired quantity of the component A it has to be started the final calibration of 

the catalyst or component B.  

8.

For that open the 

catalyser valve (12)

 and adjust the catalyst output pressure 

with the 

catalyser pump air control (10)

 starting for the first calibration like in 

the beginning with the resin at 1 bar.  

9.

Position the 

gun tip (19)

 in the resin measuring cylinder and position the 

dismantled TRIMIX® mixer head (17)

 in the catalyst measuring cylinder. Close 

the spray pressure inlet with the 

air inlet spray pressure regulator (22).

 

Содержание AIRBRUSH MANUAL EXTERNAL MIX EQUIPMENT

Страница 1: ......

Страница 2: ...RT HANDLING AND STORAGE 9 3 OPERATION 9 3 1 Safety rules 9 3 2 Starting up the equipment 10 3 3 Calibration 12 4 MAINTENANCE AND CLEANING 15 5 SAFETY RULES 16 6 DISASSEMBLY CONDITIONS 16 MANUAL EXTERN...

Страница 3: ...s in the market obtaining the catalyst or component B mixture and integration together with the resin or component A Thanks to a careful and studied design with compressed air sprayer at both ends of...

Страница 4: ...ount in its the design and manufacture x UNE EN ISO 12100 2012 Safety of machinery General principles for design Risk assessment and risk reduction x UNE EN ISO 4414 2011 Pneumodrives General rules an...

Страница 5: ...smantling of the machinery If it is absolutely necessary to send Valver Air Speed S L staff out it will always be done at their own discretion and an invoice will be issued for the job plus the travel...

Страница 6: ...tank A specially prepared spray gun for combining and applying the two products The two products are always separated prior to their reaching the gun tip where they are then mixed by the air fan This...

Страница 7: ...gulator Resin regulator 10 DOUBLE DIAPHRAGM option for 2 or 4 spray guns Option for 2 guns Can incorporate sets of 2 8 18 L pressure tanks and combined with a double diaphragm pump 4 1 12 7 8 resin ca...

Страница 8: ...hragm for resin pressure tank 2 L for catalyst 4 1 5 6 7 8 resin 10 DOUBLE DIAPHRAGM for RESIN PRESSURE TANK for CATALYST option 2 14 13 12 11 9 8 9 1 4 Resin regulator 21 2 resin catalyst 3 5 10 L RE...

Страница 9: ...0 Catalyser pump air control 11 Catalyser pump bleed 12 Catalyser valve 13 Intake air mixer adaptor 14 Mixer air stopcock 15 Gun 16 Catalyser head tube 17 TRIMIX mixer head 18 Gun trigger 19 Gun tip 2...

Страница 10: ...quipment To avoid breaking pressure hoses or items to check before the equipment implementation x All components are not worn or damaged x Fittings and joints of the filters are very tight x Use the m...

Страница 11: ...air gun control 7 7 Set the air gun control 7 to 0 bar to avoid splashing 8 Open the resin valve 5 and adjust the resin pump air control 4 9 Place the gun tip 19 in the nozzle of the resin test tube u...

Страница 12: ...ns Clean the AIRBRUSH MANUAL EXTERNAL MIX EQUIPMENT thoroughly after use Proper maintenance will extend the equipment s useful life Always use the solvent recommended by the product s manufacturer for...

Страница 13: ...ne by opening the material needle regulator 23 until adjusting the desired product output This can also be adjusted by changing the flow of the available needles 0 8 1 0 1 3 1 5 1 8 2 0 and as well by...

Страница 14: ...start up procedure Attention It is neither an orientation nor an exact formula because these flows always may vary depending on viscosities hose length and material losses Advices After finishing ste...

Страница 15: ...22 Adjust the spray pressure according to the nature of the product and user requirements with the air gun control 7 16 Adjust the pressure with the air gun control 7 or with the spread regulator The...

Страница 16: ...requently when in use 2 Always leave the TRIMIX mixer head 17 immersed in cleaning solvent When left unused for long periods place in a tightly sealed recipient with solvent This will impede the evapo...

Страница 17: ...verifying the correct operation of the equipment and the early detection of possible problems We recommend that such revisions be carried out at least once a week Preventive maintenance every 7 days C...

Страница 18: ...Solvent based Water based Resin Type polyurethane acrylic polyester gel coat etc A Component Reference Viscosity Formula for TOTAL Formula for RESIN Resin Accelerator Diluent Other B Component Referen...

Страница 19: ...midity BEFORE CALIBRATING AFTER CALIBRATING TEXT n Threads nozlle Regulator gun needle laps Resin pump pressure Catalyst pump pressure Dose catalyst g ml Dose resin g ml catalyst resin 1 2 3 4 5 6 7 8...

Страница 20: ...ns Weight part without appling g Weight part freshly applied g Weight part at 30 min g Weight part at 60 min g Drying To contact min In package min TEXT 6 Piece dimensions Weight part without appling...

Страница 21: ...30 28 26 24 23 21 20 19 18 17 17 16 15 58 51 47 43 40 36 33 31 29 27 25 23 21 20 20 19 18 17 16 16 61 55 50 46 42 38 35 32 30 28 26 24 22 21 20 19 18 17 16 16 69 63 56 52 46 42 39 35 32 30 28 25 24 23...

Страница 22: ...INSTRUCTIONS MANUAL AIRBRUSH MANUAL EXTERNAL MIX EQUIPMENT 21 APPLICATION GUN EXPLODED...

Страница 23: ...INSTRUCTIONS MANUAL AIRBRUSH MANUAL EXTERNAL MIX EQUIPMENT 22...

Страница 24: ...INSTRUCTIONS MANUAL AIRBRUSH MANUAL EXTERNAL MIX EQUIPMENT 23...

Страница 25: ...INSTRUCTIONS MANUAL AIRBRUSH MANUAL EXTERNAL MIX EQUIPMENT 24...

Страница 26: ...INSTRUCTIONS MANUAL AIRBRUSH MANUAL EXTERNAL MIX EQUIPMENT 25 MAINTENANCE OPERATIONS OPERATION PERIODICITY maintenance personal DAILY WEEKLY MONTHLY SEMIANNUAL INDICATE THE DATE...

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