background image

INSTALLATION, OPERATION AND MAINTENANCE MANUAL (IOM)

IOM - 1049

03-16

SECTION I

I. DESCRIPTION AND SCOPE

The Model 1049 Secure-Gard is a pilot operated vent 
valve intended for installation on atmospheric and low 
pressure storage tanks, vapor recovery systems, and 
process systems.   

Model 1049

Secure-Gard Pilot Operated Vent Valve

           WARNING

The Model 1049 is a low pressure pilot operated valve.  
In as such, does not supply vacuum relief.  If vacuum 
relief is required, it should be provided by a separate 
device.

           CAUTION

Follow your company’s safety procedures to avoid 
injury to personnel or damage to equipment.

SECTION III

III. INSTALLATION

The inlet and outlet flanges are normally standard ANSI 150 lbs. class flanges unless otherwise indicated and 
should be connected following accepted piping practices.

SECTION II

II. PRIOR TO INSTALLATION

Remove all packing material inside and outside of the valve prior to installation.  

SAFETY WARNING:  

In addition to your company’s safety procedures, this section includes guidelines that should 

be followed during the installation, operation, and maintenance of Valve Concepts, Inc’s Pilot Operated Vent Valve.  
It is necessary to completely read and understand these guidelines.

Tank or system over pressure protection is the primary function of pilot operated vent valves.  It must be selected to 
meet the total pressure flow requirements within the Maximum Allowable Working Pressure of the system on which 
it is installed.  Consult API Standard 2000 for tank protection sizing procedures.  Improperly specified vent valves 
may result in structural damage to the tank or system, and may cause severe personal injury or death.

Valves are pre-set at the factory per customer purchase specifications.  DO NOT change the set pressure without 
consulting the factory or your local VCI representative.   Improper adjustment may cause the valve to malfunction.

DO NOT attempt to remove the valve from the tank or process vessel without first bleeding all pressure from the 
system.  ALTERNATIVE MEANS OF PRESSURE VENTING MUST BE PROVIDED WHEN THE VALVE IS OUT 
OF SERVICE.

The valve has been exposed to process while in service.  Observe all plant procedures and Material Safety Data 
Sheets (MSDS) for the products in the system while inspecting, adjusting, or servicing the valve.  Take appropriate 
safety precautions regarding eye protection, respiration and skin contact. 

ISO Registered Company

Содержание 1049 Secure-Gard

Страница 1: ...ncepts Inc s Pilot Operated Vent Valve It is necessary to completely read and understand these guidelines Tank or system over pressure protection is the primary function of pilot operated vent valves...

Страница 2: ...oth pilot sense and dis charge lines connect the purge gas source usually dry nitrogen to the 1 4 FNPT connection at the bottom of the rotameter The pressure of the purge gas source must be higher tha...

Страница 3: ...and Rotameter to Purge Pilot Sense and Discharge Lines Option A Internal Sensing SS Pilot Filter Element Pilot Exhaust to Main Valve Outlet with Manual Blowdown Valve Option 4 With Back Flow Preventer...

Страница 4: ...ed spring by first unscrewing the item 105 cap then loosen the item 114 jam nut and back off the item 113 adjusting screw The ring of item 109 nuts item 110 lockwashers item 121 washer and item 120 bo...

Страница 5: ...ering kits replacement parts lower diaphragm case Instal items 121 washers 120 bolts 110 lockwashers and 109 nuts and tighten Remove item 131 nipple from item 101 pilot body Loosen item 114 jam nut Wi...

Страница 6: ...ource for air N2 assist pilot D1 Check external source 1 Model 1049 opens below set point Possible Cause Remedy A Incorrect set pressure A1 Adjusting set pressure screw to proper set pressure B Pilot...

Страница 7: ...110 20 Lockwasher 111 2 Lower Spring Guide Washer 112 1 Spring Button 113 1 Adjusting Screw 114 2 Jam Nut 115 1 Set Pressure Spring 116 1 Bug Screen Vent 117 1 Blowdown Needle 118 1 O Ring TFE 119 1...

Страница 8: ...For 2 x 3 Size Only 310 6 Bolts 311 6 Lockwashers For 3 x 4 Size Only 310 8 Bolts 311 8 Lockwashers For 4 x 6 Size Only 310 8 Bolts 311 8 Lockwashers For 6 x 8 Size Only 310 8 Bolts 311 8 Lockwashers...

Отзывы: