manualshive.com logo in svg

vacuubrand RP 12C, Инструкция по эксплуатации, Страница: 1 / 29

Поделиться
Скачать
vacuubrand RP 12C Скачать руководство пользователя страница 1

Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check
carefully the validity of this document with respect to his product. manual-no.: 999019 / 22/12/2009

page 1 of 29

Roots pumping units

RP 12C
RP 15C VARIO
RP 22C VARIO
RP 35C VARIO

Technology for Vacuum Systems

Instructions for use

Содержание RP 12C

Страница 1: ... It is strictly the users responsibility to check carefully the validity of this document with respect to his product manual no 999019 22 12 2009 page 1 of 29 Roots pumping units RP 12C RP 15CVARIO RP 22CVARIO RP 35CVARIO Technology for Vacuum Systems Instructions for use ...

Страница 2: ...se instructions for use before the initial operation of your pump VACUUBRAND diaphragm pumps are the result of many years of experience in construction and practical operation of these pumps combined with the latest developments in material and manufacturing technology Our quality maxim is the zero fault principle Every diaphragm pump leaving our company is tested intensively including an enduranc...

Страница 3: ...eck carefully the validity of this document with respect to his product manual no 999019 22 12 2009 page 3 of 29 Contents Safety information 4 Technical data 9 Use and operation 12 Troubleshooting 14 Oil change 16 Replacing diaphragms and valves 17 Notes on return to the factory 26 Health and safety clearance form 27 ...

Страница 4: ...m Comply with notes on correct vacuum and electrical connections Adopt suitable measures to avoid that liquids flow on or into the pump motor when assembling or disassembling vacuum connections at the pump Risk of corrosion and or short circuit Take care when connecting and deconnecting the vacuum tube Make sure that the individual components are only connected combined and ope rated according to ...

Страница 5: ...nces see sec tion Technical data Do not operate the pump with overpressure at the inlet Do not permit any uncontrolled pressurizing e g make sure that the exhaust pipe line cannot get blocked If you have an exhaust isolation valve make sure that you cannot operate the equipment with the valve closed Risk of bursting Ensure that the system design does not allow the exhaust pipeline to get blocked A...

Страница 6: ...equate precautions to protect people from the effects of dangerous sub stances chemicals thermal decomposition products of fluoroelastomers wear appropriate safety clothing and safety glasses Comply with applicable regulations when disposing of chemicals Take into consid eration that chemicals may be polluted Always allow the pump to continue to run for a few minutes with the inlet closed or with ...

Страница 7: ...de protective measures against misfunction and failure Operating the pump stand still of the pump or operating the air admittance valve must not lead to a critical dangerous situation under any circumstances Under normal conditions pump oils and lubrications are not toxic and their use entails no danger Certain hazards are however associated with some of these products The following precautions mu...

Страница 8: ...e a defective or damaged pump Attention The pump might be contaminated with the process chemicals that have been pumped during operation Ensure that the pump is decontaminated before maintenance and take adequate precautions to protect people from the effects of dangerous substances if contamination has occurred Wear appropriate safety clothing when you come in contact with contaminated com ponent...

Страница 9: ... b m A n o i t a r e p o e g a r o t s e g n a r C 0 4 o t 0 1 0 4 o t 0 1 e v i t a l e r d e t t i m r e p x a M e r u t s i o m c i r e h p s o m t a n o i t a r e p o 5 8 o t 0 3 C E I n o i t c e t o r p f o e e r g e D 9 2 5 0 2 P I p m u p s t o o r f o e p y T 0 3 0 S B M 0 3 0 S B M 0 3 0 S B M 0 5 0 S B M p m u p s t o o r y t i c a p a c l i O l m 0 1 2 0 1 2 0 1 2 5 3 3 l i o d e d n e...

Страница 10: ... a e H d e c r o f n i e r e r b i f n o b r a c E F T E c s i d g n i p m a l c m g a r h p a i D d e c r o f n i e r e r b i f n o b r a c E F T E s e v l a V M K F F m g a r h p a i D E F T P t e l n I l e e t s s s e l n i a t s E F T C E E F T E t e l t u O E F T C E E F T E s e s o H l e e t s s s e l n i a t s E F T P s g n i t t i f n i w e r c S E F T C E E F T E p m u p s t o o R t e l t...

Страница 11: ...in plug rating plate pumping unit sight glass for oil level with marks min max RP 12C 15C VARIO inlet small flange NW 25 motor rating plate roots pump condensate drain plug frequency converter oil drain plug gas ballast valve rating plate pumping unit mains switch oil filler plug sight glass for oil level with marks min max RP 22CVARIO with MBS 030 RP 35CVARIO with MBS 050 and frequency converter ...

Страница 12: ...mp is installed in altitudes of more than 1000 m above mean sea level check compatibility with applicable safety requirements e g IEC 60034 motor may overheat due to insufficient cooling Attention Before use pour oil into roots pump See section oil change Prevent internal condensation transfer of liquids or dust The rotors of the pump may block Pumping of liquids or dust damages the roots pump as ...

Страница 13: ...ater vapour solvents in the pump or to decontaminate the pump oil from volatile substances The manual gas ballast valve is open if the arrow on the gas ballast cap points upwards RP 12C and 15C VARIO or away from the diaphragm pump RP 22C 35CVARIO In case of pumping aggressive corrosive or otherwise dangerous gases and va pours take appropriate measures to protect pump and environment by using ap ...

Страница 14: ...l A e v o m e r d n a y f i t n e d I n a f e r u l i a f f o e s u a c Î w o l t a l i o n o i t a c i r b u L e r u t a r e p m e t e m i t t r o h s a r o f e t a l i t n e V t i n u e h t t r a t s e r Î t o n p m u p s t o o r f o e l b a C n i d e g g u l p p m u p s t o o r n i g u l P Î O I R A V C 5 3 2 2 5 1 P R e r F l o r t n o c y c n e u q e v i t c e f e d t i n u r o t u b i r t s ...

Страница 15: ... t f a h S e h t t a h t e e r g e d a h c u s d e i r r a c e b t o n n a c s s e c o r p t u o r o r o t u b i r t s i d l a c o l t c a t n o C p m u p s t o o r e c a l p e r e t a g e r g g a Î d e s s a g e d t o n f o g n i m a o F l i o n o i t a c i r b u l e h t f o t o p h c t a c e h t y t p m E r o t a r a p e s Î n e e b t o n s a h t i n u g n i p m u P n o i t i s o p l a m r o n n...

Страница 16: ... Under normal operating conditions Check oil level every time before starting the pump Change oil on a yearly basis at the latest Dispose of the used oil which may be contaminated by chemicals according to all applicable regulations Oil change Heat pump to operating temperature before changing oil Isolate the pump from the electrical supply and admit air Choose suitable pad oil may drop Remove oil...

Страница 17: ...media or in case of deposits maintenance should be carried out frequently Regular maintenance will improve the lifetime of the pump and also protect both man and environment Ensurethatmaintenanceisdoneonlybysuitabletrainedandsupervisedtechnicians Ensure that the pump cannot be operated accidentally Never operate the pump if covers or other parts of the pump are disassembled Never operate a defecti...

Страница 18: ...assemble diaphragm pump MD4C from pumping unit Use open ended wrench w f 17 to remove union nuts Use open ended wrench w f 15 to turn elbow fitting 1 4 of a turn remove hose Do not remove the elbow fitting from the pump head Through reassembly a leak may result To check valves use hex key to remove four socket head screws from pump head and remove upper housing hous ing cover with housing cover in...

Страница 19: ...t to remove depos its if necessary Do not inhale Replacing the diaphragm Use face wrench to remove diaphragm support disc Check for washers under clamping disc Do not mix the wash ers from the different heads Make sure that the original number is reassembled at the individual pump head Smaller number of washers The pump will not attain ulti mate vacuum More washers Clamping disc will hit head cove...

Страница 20: ...pport disc Make sure that the square head screw of the diaphragm clamping disc is correctly seated in the guide hole of the diaphragm support disc Note Position diaphragm with white PTFE side to diaphragm clamping disc to pump chamber By turning eccentric bushing front of connecting rod bring connecting rod into a position in which diaphragm is in con tact with housing and centred with respect to ...

Страница 21: ...hamber and make sure that the valves and the diaphragms are correctly seated diaphragms concentric with bore Assembling fittings Use open ended wrench w f 15 to reconnect hose to elbow fitting Tighten union nuts first by hand and then tighten one full turn using open ended wrench w f 17 If the pump does not achieve the ultimate pressure In case the diaphragms and valves have been replaced a run in...

Страница 22: ...f a turn remove hose Do not remove the elbow fitting from the pump head Through reassembly a leak may result Use open ended wrench w f 17 to remove union nuts Check diaphragm for damage and replace if necessary Use Phillips screw driver to remove four countersunk head screws and lift off housing plate together with fittings and manifold To check valves use hex key to remove four socket head screws...

Страница 23: ...hragm Position new diaphragm between diaphragm clamping disc with square head screw and diaphragm support disc Note Position diaphragm with white PTFE side to diaphragm clamping disc to pump chamber Make sure that the square head screw of the diaphragm clamping disc is correctly seated in the guide hole of the diaphragm support disc Use a face wrench to remove diaphragm support disc Check for wash...

Страница 24: ...th housing and centred with respect to bore Reassemble in reverse order Install head cover with O ring if applicable valves and hous ing cover with housing cover insert Make sure that the valves are correctly seated Valves at the outlet with round centred opening under valve valves at the inlet with kidney shaped opening beside valve By turning eccentric bushing bring connecting rod into up per tu...

Страница 25: ...en ended wrench w f 15 to reconnect hose to elbow fitting Tighten union nuts first by hand and then tighten one full turn using open ended wrench w f 17 Changing the valve at the outlet manifold Note position of valve and remove Check valve for damage and replace if necessary Make sure that the valve is correctly seated Reassemble cover plate and manifold cover Use open ended wrench w f 15 to reco...

Страница 26: ... every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair or from the pur chase price if the customer prefers to buy a new product instead of repairing the defective one If you do not wish a repair on the basis of our quotation the equipment might be returned to you disas...

Страница 27: ...sure for the returned product that neither toxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oil or residues of pumped media have been drained 4 2 for dangerous goods We assure for the returned product that all substances toxic corrosive biologically active explo sive radioactive or dangero...

Страница 28: ...us déclarons que le dispositif désigné ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqués en ci que concerne conception dessin et modèle vendu par nous mêmes Cette déclaration cesse d être valable si des modifications sont apportées au dispositif sans notre autorisation préalable Maschinenrichtlinie mit Änderungen Machine directive with supplements Directive...

Страница 29: ...s obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of application to their specific requirements No claims arising from the information provided in this literature will consequently be entertained VACUUBRAND GMBH CO KG Technology for Vacuum Systems 2009VAC...

Отзывы:

Нет отзывов