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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully 

the validity of this document with respect to his product.  Manual-no.:  999198 / 29/09/2009

Safety information!

General information

Read and comply with this manual before installing or operating the equipment.

Transport the pump at the provided handle.

Remove all packing material, remove the product from its packing-box, remove the 

protective covers from the inlet and outlet ports and keep, inspect the equipment.

If the equipment is damaged, notify the supplier and the carrier in writing within three 

days; state the item number of the product together with the order number and the 

supplier’s invoice number. Retain all packing material for inspection.

Do not use the equipment if it is damaged.

If the equipment is not used immediately, replace the protective covers. Store the 

equipment in suitable conditions.

Intended use

  The pump and all system parts must not be used on humans or animals.

  Prevent any part of the human body from coming in contact with vacuum.

  Ensure that the individual components are only connected, combined and oper-

ated according to their design and as indicated in the instructions for use.

  Comply  with  notes  on  correct  vacuum  and  electrical  connections,  see  section 

”Use and operation”.

•  The pumps are designed for 

ambient temperatures 

during operation between 

+10°C and +40°C. Check the maximum temperatures if installing the pump in a 

cabinet or a housing and make sure ventilation is adequate. Install an external 

automatic ventilation system if necessary. If pumping hot process gases make 

sure that the maximum permitted gas inlet temperature, which depends on sev-

eral parameters like inlet pressure or ambient temperature (see ”Technical data”), 

is not exceeded. 

 

 

Particles and dust must not be aspirated.

Use the equipment 

for the intended use only

, i.e. for generation, control and meas-

urement of vacuum in vessels designed for that purpose.

 

Setting up and installing the equipment

  Equipment must be connected only to a 

suitably fused and protected electri-

cal supply

 and a suitable earth point. Failure to connect the motor to ground may 

result in deadly electrical shock.

  The mains cable may be fitted with a moulded European IEC plug or a plug suit

-

able for your local electrical supply. If the plug has been removed or has to be 

removed, the cable will contain wires colour coded as follows: green or green and 

yellow: earth; blue or white: neutral; brown or black: live.

  Due to the high compression ratio of the pump, the pressure at the outlet port 

might  get  higher  than  the  maximum  permissible  pressure  compatible  with  the 

mechanical stability of the system.

  Do not permit any 

uncontrolled pressurizing

 (e. g. make sure that the exhaust 

pipeline cannot become blocked). If there is an exhaust isolation valve, make 

sure that you cannot operate the equipment with the valve closed. 

Risk of burst-

ing!

  Always provide a free and pressureless exhaust pipeline.

NOTICE

NOTICE

Содержание PC 3001 basic

Страница 1: ...y and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999198 29 09 2009 PC 3001 basic Chemistry pumping unit wi...

Страница 2: ...powerful application usage and personal safety through our products Please read these instructions for use before the initial operation of your pump VACUUBRAND diaphragm pumps are the result of many y...

Страница 3: ...inlet temperatures 9 Wetted parts 9 Pump parts 10 Kits for PC 3001 basic 11 Use and operation 12 Installing in a vacuum system 12 During operation 13 Attention Important notes regarding the use of gas...

Страница 4: ...ion between 10 C and 40 C Check the maximum temperatures if installing the pump in a cabinet or a housing and make sure ventilation is adequate Install an external automatic ventilation system if nece...

Страница 5: ...nt into a room for operation allow the equipment to warm up pay attention to water condensation on cold surfaces The diameter of the inlet and outlet pipeline should be at least as large as the diame...

Страница 6: ...t of the human body from coming into contact with vacuum The user must take suitable precautions to prevent any formation of explosive mixtures in the expansion chamber or at the outlet In case of e g...

Страница 7: ...t maximum Prevent any backpressure of gases and the backflow of condensates Never suck liquids or dust into the pump The A weighed emission sound pressure level of the pump does not exceed 70 dB A Mea...

Страница 8: ...e bar 1 1 Maximum permissible outlet pressure abso lute bar 1 1 Maximum permissible pressure absolute at gas ballast valve bar 1 2 Permissible ambient temperature storage op eration C 10 to 60 10 to 4...

Страница 9: ...ssure Permitted range of gas temperatures at inlet Continuous operation 100 mbar high gas load 10 C to 40 C Continuous operation 100 mbar low gas load 0 C to 60 C Short time 5 minutes 100 mbar low gas...

Страница 10: ...the validity of this document with respect to his product Manual no 999198 29 09 2009 PC 3001 basic Position Component 1 Chemistry diaphragm pump MD 1C VARIO 2 knob to select motor speed 3 Mains conn...

Страница 11: ...knob to the right increases the motor speed A high motor speed reduces the lifetime of diaphragms and valves Pumping at high motor speed increases the pumping speed of the pump Ensure sufficient cooli...

Страница 12: ...tack and deposits replace if necessary or use an exhaust pipeline without silencer Reduce the transmission of vibration and prevent loading due to rigid pipelines Insert elastic hoses or flexible elem...

Страница 13: ...ust The diaphragm and valves will be damaged if liquids are pumped in significant amounts Check the pump regularly for external soiling and deposits clean if necessary to avoid an increase of the pump...

Страница 14: ...rms deposits Check and clean pump heads if necessary Long term Take measures as described in section short term shutdown Separate pump from the application Close gas ballast Drain catchpots if using w...

Страница 15: ...ultimate vacuum or nor mal pumping speed Centring ring at a small flange connection not correctly posi tioned or leak in the pipeline or vacuum system Check pump directly con nect vacuum gauge direct...

Страница 16: ...999198 29 09 2009 Kits Kit AK CVC 3000 699921 Kit EK 500 699922 Accessories for vacuum controller CVC 3000 External pressure transducer VSK 3000 capacitive ceramic diaphragm sensor 1080 0 1 mbar 63665...

Страница 17: ...ensation transfer of liquids or dust The diaphragm and valves will be damaged if liquids are pumped in significant amount If the pump is exposed to corrosive gases or vapour or in case of deposits mai...

Страница 18: ...from one side of the housing cover Disassembling the housing cover at the inlet side Lay the pumping unit down with the housing cover at the side of the pump inlet facing upwards support pumping unit...

Страница 19: ...ent with respect to his product Manual no 999198 29 09 2009 View of the disassembled pump head parts Replacing the diaphragm 10 1 9 3 2 5 6 7 8 4 1 housing cover 2 valve 3 head cover 4 diaphragm clamp...

Страница 20: ...ply pressure to the diaphragm clamping disc to bring the diaphragm into the lower turning point position Press diaphragm key against diaphragm clamping disc unscrew and remove diaphragm support disc w...

Страница 21: ...side with hose connection between pump heads side with knob stand foot Assembling the housing cover at the inlet side Assemble head covers and valves Check for correct position see also fig below It...

Страница 22: ...p ing unit appropriately Use a hex key size 4 to loosen the six socket head screws at the pump head Raise the housing cover Pull off the hose from the housing cover Do not kink the hose Remove head co...

Страница 23: ...nge after the run in period Check hose connectors between pump heads and manifolds for leaks If necessary recheck pump chamber Position housing cover Pay attention to correct hose guid ance Move housi...

Страница 24: ...onditions with every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair...

Страница 25: ...oxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oil or residues of pumped media have been...

Страница 26: ...gn ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne conception dessin et mod le vendu par nous m mes Cette d claration cesse d tre valable...

Страница 27: ...obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of app...

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