Operators Manual
Software Release: v2.3
Document: TD
-
09
06
1007
Revision: C
2320124th Road Sabetha, Kansas 66534 PH: (785) 431-7900 FAX: (785) 431-7950 www.uscllc.com
Revision Effective 13 APR 2017
SEED WHEEL
Страница 1: ...Operators Manual Software Release v2 3 Document TD 09 06 1007 Revision C 2320124th Road Sabetha Kansas 66534 PH 785 431 7900 FAX 785 431 7950 www uscllc com Revision Effective 13 APR 2017 SEED WHEEL...
Страница 2: ...owner operator of this equipment and control system you have an obligation to install operate and maintain the equipment in a manner that minimizes the exposure of people in your care to any potentia...
Страница 3: ...ohol or drugs should not be allowed to operate the equipment Understand and follow the safety practices required by your employer and this manual PAY ATTENTION to what you and other personnel are doin...
Страница 4: ...diting Screen 27 Calibration Calculator Screen 28 Pump Rate Calculator Screen 29 Overview Screen 30 H O A Screen 31 Utilities Screen 32 Security Screen 33 Setpoints Screen 34 Section E Calibration 35...
Страница 5: ...standardized for U S manufacturers and published by the American National Standards Institute ANSI The European Community E C has adopted a different format based on the International Standards Organ...
Страница 6: ...mbol This symbol indicates that an electrocution hazard exists Serious injury or death could result from contacting high voltage International Electrocution Hazard This symbol indicates that an electr...
Страница 7: ...f stored energy in order to prevent injury to employees CONTROLLED STOP This is the stopping of machine motion by reducing the electrical command signal to 0 zero once the stop signal has been recogni...
Страница 8: ...g instructions to operators or employees before allowing them to operate the machine and at least annually thereafter per OSHA Occupational Safety and Health Administration regulation 1928 57 The most...
Страница 9: ...ersonnel who will be operating or maintaining the Seed Wheel OPERATING SAFETY 1 Read and understand the Operator s Manual and all safety signs before using 2 Disconnect and disable electrical supply c...
Страница 10: ...njury MAINTENANCE SAFETY 1 Review the Operator s Manual and all safety items before working with maintaining or operating the Seed Wheel 2 Place all controls in neutral or off stop motors disable powe...
Страница 11: ...he current label 4 Replacement safety labels are available Contact USC at 785 431 7900 How to Install Safety Labels Be sure that the installation area is clean and dry Be sure temperature is above 50o...
Страница 12: ...e pump s and inlet conveyor Remove these proximity switches Remove the extension ring Figure 1 Installation Section B This section explains how to install a seed wheel to an existing seed treater If s...
Страница 13: ...3 DO NOT remove the two nuts from the alignment bolts of the seed wheel The two nuts should be threaded next to each other 10 After setting the seed wheel on the seed treater use the 3 8 flange nuts t...
Страница 14: ...aters connect the two cables from the seed wheel junction box to the seed wheel control panel figure 4 For LPX Manual treaters connect the two yellow cables to the junction box on the seed wheel page...
Страница 15: ...structions on page 18 16 Open the adjustable seed gate as far as possible If the seed gate is not open fully seed flow will be diminished and may even back up into the seed wheel Seed Wheel on LP Seed...
Страница 16: ...the seed treater as on a standard treater because of height issues Remove the existing hopper on the trailer and mount the new hopper with seed wheel to the trailer below 5 Using one of the alignment...
Страница 17: ...d wheel 2 Set the seed treater back on the tower stand 3 Install the tower leg extensions on box stand and mount box stand back over the seed treater 4 Open the adjustable seed gate to its most wide o...
Страница 18: ...switch must be wired into the seed wheel junction box 2 On LP seed treaters connect the two cables coming from seed wheel control panel into the junction box For all LPX seed treaters the two cables c...
Страница 19: ...Wheels installed on LP portable units will have a 2 pin cable coming from the bottom of the seed wheel panel to connect in the seed treater panel Wire number 2141 BLACK from the seed wheel panel is co...
Страница 20: ...the constant turn of the wheel there is a consistent amount of seed always sent through the atomizer A cup is used to represent a certain percentage of one of the wheels pockets To calibrate the seed...
Страница 21: ...ing this sensor and the pump switch is in Auto the pump s will run When seed is no longer covering this sensor the pump s will shut off 4 SEED WHEEL POCKET Catches the seed as the wheel rotates Approx...
Страница 22: ...the control panel or lead wires HIGH VOLTAGE Use insulated tools when making adjustments while the controls are under power AUTHORIZED PERSONNEL only shall work on the control panel Never allow anyon...
Страница 23: ...touch screen will display a timer bar at the bottom of the Start Up Screen Once the timer bar reaches the end it will disappear and be replaced with flashing line of text that reads CLICK TO CONTINUE...
Страница 24: ...d time since the current run was started and the calibration ratio for the product being used 2 PRODUCT Pressing this button advances the operator to the Product screen see page 26 3 PUMP RATES Pressi...
Страница 25: ...me display after a run is complete 7 AUTO RESET When this button is active it will automatically resets the timer and run time after each run is completed If it is active it will be green 8 MAIN This...
Страница 26: ...stem can store up to 10 different product entries Each product type will have its own name and calibration ratio Selecting an existing product will return you to the main screen 2 PRODUCT EDITING Pres...
Страница 27: ...o enter the seed flow rate to run for this product The Seed Flow Rate drives the flow rate when the Measure By button is set to CWT Notice when you change the flow rate it also updates the units per m...
Страница 28: ...calculated ratio will be updated Pressing this button returns the operator to the product editing screen and updates the calibration ratio 5 SCREEN EXIT Pressing this button returns the operator to t...
Страница 29: ...what the scale should have received NOTICE PUMP RATE CALCULATOR SCREEN 1 PUMP NAME Pressing this button brings up a numeric keypad allowing the operator to change the pump name 2 PUMP RATE Pressing th...
Страница 30: ...TERS Displays the current RPM of the seed wheel target flow rate and the calculated flow rate The totalizer displays the amount of material used Run time displays the amount of elapsed time since the...
Страница 31: ...button displays the RPM the seed wheel is running at This button will be inactive if the Auto SMW Speed button on the Utilities screen has been activated If that button is active the RPM will be auto...
Страница 32: ...the proximity sensor detects seed the signal is sent to turn on the pumps 2 AUTO SMW SPEED When this button is active it is green and the calculated RPM from the current product will automatically be...
Страница 33: ...ll appear The password is USC and should only be made accessible to personnel qualified to operate the system 2 LOGIN Pressing this button after the password has been entered will activate the SETPOIN...
Страница 34: ...Pressing this button simulates the signal from the proximity sensor when it detects seed when no seed is actually present This is used for troubleshooting purposes 3 AUTO RESET TIME Pressing this but...
Страница 35: ...ration cup 3 Place your hand under the bottom of the funnel and fill the funnel up with seed 4 Place the calibration cup under the funnel stand and remove your hand from the bottom of the funnel and a...
Страница 36: ...d per revolution EXAMPLE Seed Flow Rate 700 lbs min 700 16 43 75 lbs 43 75 lbs per wheel revolution 3 Find the weight of seed in each pocket This can be done by taking a sample of the seed to be treat...
Страница 37: ...ON TUBE and go on to step 3 3 Begin feeding seed into the Seed Wheel until the supply hopper is full This will ensure that the first pockets are full when the wheel is turned on At this time ensure th...
Страница 38: ...l when the wheel is turned on At this time ensure the seed gate on the seed treater is wide open 4 Turn the switches to ON for the Drum Atomizer and any Conveyors being used Also turn the HAND OFF AUT...
Страница 39: ...d above the seed treater Open the bottom of the box to allow the seed wheel to fill This will ensure that the first pockets are full when the wheel is turned on At this time ensure the seed gate on th...
Страница 40: ...ion 3 Incorrect incoming power 1 Check VFD for faults Shut off power until the VFD turns off completely then restore power to seed wheel 2 Check all wire connections 3 Check incoming power Should be 1...
Страница 41: ...omatically shut off the pump when all seed has left the hopper If the proximity switch is not working properly this can be caused by wear dust or even moisture The first step is to clean the lens of t...
Страница 42: ...Proper maintenance of the USC Seed Wheel is critical for peak performance reliability and accuracy of this system The following is a guideline for the type of maintenance and servicing that should be...
Страница 43: ...rage Section H 1 Disconnect Power 2 Remove shields from the seed wheel and remove any debris or build up Compressed air can be used to blow out any foreign material 3 Re connect power and run seed whe...
Страница 44: ...Page 44 Seed Wheel Mechanical Drawings Section I SEED WHEEL BASE ASSEMBLY 13 04 0161 35 33 1 11 21 27 32 25 23 21 22 50 48 7 5 16 18 49 43 54 47 13 15 7 8 8...
Страница 45: ...el DRAW CHEC ENG A UNLES TOLERA FRACT 1 3 THIS DRAW CHEC ENG A UNLES TOLERA FRACT 1 3 THIS 2 4 3 10 35 37 33 55 38 46 1 11 21 A 27 5 6 42 7 5 41 41 18 47 13 7 7 8 8 44 See page 46 SEED WHEEL BASE ASSE...
Страница 46: ...Page 46 Seed Wheel SEED WHEEL BASE ASSEMBLY 13 04 0161 17 28 DETAIL A 24 53 34 41 35 40 51 45 26 40 9 30 41 45 29 14 40 31 39 40 3 52 12...
Страница 47: ...Page 47 Seed Wheel SEED WHEEL BASE ASSEMBLY 13 04 0161 20 17 19 35 35 28 DETAIL A 53 34 35 40 51 14 39 3 52 12...
Страница 48: ...Page 48 Seed Wheel SEED WHEEL BASE ASSEMBLY 13 04 0161 B DETAIL B 36 41 37 41 41 11...
Страница 49: ...WDMT SMW BRSH PCKT 2 15 05 04 0049 WDMT SEED WHEEL SHAFT NUT 1 16 05 07 0196 MOLDED SEED WHEEL INSERT 1 17 05 07 0197 HPPR SMW DUAL DSCHG ROTO MLDD 1 18 05 07 0203 MOLDED SEED WHEEL INSERT TOP 1 19 05...
Страница 50: ...CK FLG 500 13 ZP GR5 4 43 06 03 0019 NUT LOCK FLG 3125 18 ZP GR5 4 44 06 03 0024 NUT LOCK 0 5 NPT FITTING 1 45 06 05 0004 WSHR FLAT 375 ZP 10 46 06 06 0004 SCRW MACH 8 32 X 500 PHLP RDHD ZP 1 47 06 06...
Страница 51: ...SEED WHEEL CONTROL PANEL 1 2 05 10 1059 SEED WHEEL PANEL MOUNT PLATE 1 3 06 01 0215 SCRW MACH 14 X 750 SS PLASTITE 4 4 06 05 0001 WASHER FLAT 250 8 5 13 04 0161 ASSY SEED METER WHL LX2000 UL 1 BASE W...
Страница 52: ...EL CONTROL PANEL 1 2 05 07 0119 LP800 SEED WHEEL FLOW BALANCER 1 3 05 10 1059 SEED WHEEL PANEL MOUNT PLATE 1 4 06 01 0215 SCRW MACH 14 X 750 SS PLASTITE 4 5 06 05 0001 WASHER FLAT 250 8 6 13 04 0161 A...
Страница 53: ...ED ENG APPR NAME davidw DA 07 25 UNLESS OTHERWISE SPECIFIED DIMENSIONS INCHES TOLERANCES FRACTIONS DECIMALS A 1 32 XX 03 XXX 005 XXXX 0005 DO NOT SCALE DRAWING THIS MATERIAL IS THE CON USC LLC AND SHA...
Страница 54: ...LG 375 16 ZP SERRATED 6 2 1 3 5 Item Part Rev Title Material Qty Length Width 1 05 10 1479 A SMW FLOW BALANCER BASE CONE 11 03 0002 SHEET 14GA CS 1 14 020 in 14 020 in 2 05 10 1480 A SMW FLOW BALANCER...
Страница 55: ...onents This warranty also does not apply to Products upon which repairs and or modifications have been effected or attempted by persons other than pursuant to written authorization by Manufacturer Thi...
Страница 56: ...USC LLC 2320 124th road Sabetha Ks 66534 PHONE 785 431 7900 FAX 785 431 7950 EMAIL sales team uscllc com WEB www uscllc com...