URAL Motorcycles L4 SERIES Скачать руководство пользователя

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Motorcycles

Category L4

Owner Manual

Содержание L4 SERIES

Страница 1: ...Motorcycles Category L4 Owner Manual ...

Страница 2: ...o t o r c y c l e 1 1 1 2 5 Enginedesignandengine maintenancetips 13 19 6 P o w e rt r a i n 2 0 2 2 7 R u n n i n gg e a r 2 3 2 8 8 C o n t r o l s 2 9 3 0 9 E l e c t r i c a le q u i p m e n t 3 1 3 4 10 A u x i l i a r ye q u i p m e n t 3 5 3 6 1 1 T r o u b l e s h o o t i n g 3 7 4 0 12 M a i n t e n a n c eo ft h em o t o r c y c l e 4 0 4 2 ...

Страница 3: ...Motorcycle IMZ 8 1034 37 Classic ...

Страница 4: ...Motorcycle IMZ 8 1034 37 Sportsman ...

Страница 5: ...on Pos 10 Year of Manufacture Y 2000 1 2001 2 2002 Pos 11 17 serial number of transportation vehicle 1 3 The upper part of the right hand frame pipe locates the Manufacture s Label having the following information Fig 1a VIN code Engine version List of ECE Regulations under which the Type of the Transportation Vehicle was approved Engine Number ECE Regulations numbers according to which the type o...

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Страница 7: ...6 7 8 2 Motorcycle controls and controlling devices Fig 2 1 Ignition lock 2 Steering lock 3 Fuel cock 4 Gear shift pedal 5 Kick starter pedal Fig 2a 6 Side car drive shift lever 7 Neutral gear lever 8 Brake pedal ...

Страница 8: ... bolt 20 Starter button 21 Day Night switch 22 Ignition kill switch 23 Front brake lever 24 Throttle twist grip To prevent your motorcycle from unauthorized use the steer ing lock with individual key is provided on the LH side of frame head pipe Fig 2c To lock it turn the handlebar to the right insert the key turn it to the left and depress slightly then release and take the key out To unlock the ...

Страница 9: ...cle units are factory primed with the oil the grade of whichconformsthemanufacturingseason Warning Never disconnect the battery when the engine is in operation or short the battery terminals to the Ground or to each other Failure to do it inevitably resultsinalternatormajordamage Engine start up To start the engine proceed as follows Shift the gear shift pedal into Neutral position between I and I...

Страница 10: ...hen the weath er is warm or engine is warmed up Thefollowingspecificfeaturesshouldbetakeninconsideration whilststartinguptheenginewithelectricstarter When starting the engine in the cold weather set the carbure torsinenrichmentmode rotatetheengineseveraltimeswith kick starter lever and operate the electric starter Push the electric start button on the right handle bar Fig 3b ...

Страница 11: ...rottle off and on The use of II III and IV gears is strictly not recommended at speeds below the above said limits as the engine overworks and may operate with twitches Do not use gears I and II for a long time when environment does not dictate it as the engine revs at too high speed overheats and wears our fast Use lower gears to drive at low speeds When you need to shift the gears too often over...

Страница 12: ...orce to the handlebars If the road is slippery do not turn sharply neither roll the throttle on like a shot Change the engine speed the way the rear wheel does not slip Reduce the tire pressure on slippery road Control the temperature of engine power train and other parts The normal summer time temperature of engine is not higher than 180 200C measured under the spark plug The normal temperature o...

Страница 13: ...newhennecessary Lettheenginecooldownbeforewashing Theair shutterandaircleanershouldbeadequatelycoveredduringwashingtopreventthemoisturefromgetting insidethese units Checkroutinelytheoillevelwiththedipstickbyscrewingitoutandusingupperandlowerlimitmarksas reference Top up when necessary Keep the oil level close to the upper mark of the dipstick Check the condition and fastenings engine crank case cy...

Страница 14: ... 5 Itisrecommended to change the oil after your getting back home as the engine is warm Draintheoilfromtheoilfilterhousingaswell Fig 5a Thoroughlyclean the surfacesofplugsofdrainopening fillerandoilfiltercover Remove headerpipestochangetheoilfilter Please besuretodiptheoilfilterinto engineoilbeforeinstallingitintotheengine Thenplacethesealingring into the filter place the filter with ring assy ont...

Страница 15: ...orcycles IMZ 8 1034 37 have air filters with dry paper insert requiringnomaintenanceduringservicelife Fig 8 The filter element should be replaced every 5000 km run to which purpose the bolts fastening the side cover of filter case must be undone Fig 8 Air filter with dry paper insert for IMZ 8 1034 37 Checkperiodicallythetightnessofjunctionsandsealing partsinair intakeline asinflowofnon cleaned ai...

Страница 16: ...ady engine speed 6 Repeat steps 3 5 for the second carburetor 7 Using screws 7 adjust steady operation of both cylinders at idling by alternatively shutting down cylinders HV wires must be grounded during these operations thus providing steady operation at engine speed as low as possible 8 Measure CO in exhaust gases the content of which must not exceed 4 5 ECE Regulation 40 The samplerofgasanalyz...

Страница 17: ...sufficient Todothatputthemotorcycleoncentralstandandrunthe engine at speed corresponding to speed of 50 km per hour with one cylinder in operation Follow up the speedometerreadingsalternativelyshuttingdowneithercylinder Unsteadyoperationwithin 5istolerated CARBURETOR MAINTENANCE Check the carburetors for the condition of fastenings of carburetors to the cylinder head fastening of branch pipes and ...

Страница 18: ...d B 201 Mountingofthesystemonto engine see Fig 10 10a Mountthesystemhousingon thetiminggearcoverusing three M5x16 screws Fig 10 Microprocessor Ignition system Mount rotor on the engine camshaft using M6x12 screws Mountthemicroprocessorunitintothehousingthewaythewiresaredirectedtoignitioncoilandfixit with two M5x10 screws Connect leads K3 and black and red correspondingly of the microprocessor unit...

Страница 19: ...ld be on Stop turning the microprocessor unit when the LED goes out Tightenthefasteningscrewsofthemicroprocessorunitandswitchtheignitionoff Spark plugs The motorcycle uses spark plugs of the types of À14Â N17C or A17B N15YC The gap between the lower end of the electrode and the side one should 0 5 0 65 mm for the mechanical interrupter or 0 8 1 0 mmforelectronicignitionsystem Tosealthesparkplugbod...

Страница 20: ...limitingtheturnofthepawlcrankandgearshift quadrant To adjust the gear shift mechanism proceed as follows Undo four screws Mõ5 and remove the right hand cov er of the gearbox covering the shaft of the quadrant Fig 11a Put the motorcycle on the stand or jack letting the rear wheelfreelyrotates Shift to the neutral gear and start the engine To adjust the lower stop A limiting the turn of the quadrant...

Страница 21: ...in such a case that very pinion of the main shaft calls for re placement whosegearisinvolvedinspontaneousdisengagement Adjustment of the position of the neutral gear pick up Duringoperationofthegearboxthepositionofneutralgearpick upmaybedisturbed Dothefollowing Shift the gear shift mechanism to neutral position between I and II gears Slackenthewireterminalfasteningnutandpick upscrewlockingbut Swit...

Страница 22: ...ngs within first 500 km run and tighten screws of seal cover when ever necessary After the first 2500 km change the oil in the main drive housing To do this undo the filler and drain plugs Fig 12 anddrainusedoil Fill100 150cubiccentimetersof flushingoil Aftershorttimeofmaindriveoperationdrain theflushingoilandfillthecasewiththetransmissionoilof appropriategrade Theoillevelismeasuredbydipstickandsh...

Страница 23: ...untingofdriveshaftandbearingunitof sidecarwheel The frame for motorcycles with electric start has also design modifications as concerns the room to mount the starting battery under the driver seat Fig 13 Motorcycle and sidecar frame 1 Rear suspension swing arm 2 Rear fender 3 Rear fender strap 4 Spring and hydraulic shock absorber 5 Saddle 6 Saddle handle 7 Motorcycle frame 8 Leg adjusting fork 9 ...

Страница 24: ...cking ring of cover 14 Leg cover with head light bracket 15 Tightening bolt 16 Steering columnbridge 17 Frictionwashers 18 Spring 19 Collar 20 Collar 21 Seal spring 22 Thrust spring 23 Upperbushing 24 Forklegtube 25 Fork leg tip 26 pin 27 damper body tube 28 Damper body cone 29 Damper bolt 30 Lower cone 31 Lower guide of damper 32 Damper piston 33 Spring ring 34 Damper rod 35 Damper tube nut 36 Se...

Страница 25: ...rbers The frontfenderhasadditionalclip enhancingtherigidityofthefender Fig 15 Fig 15 Front fork of leading link type 1 Protective washer 2 Seal 3 Cross piese 4 Steering column stem nut 5 Thrust washer 6 Spring washer 7 Tightening bolt 8 Steering column stem 9 Bearing nut 10 Top ball radial thrust bearing 11 Tightening nut 12 Washer 13 Leg cover with headlight bracket 14 Steering column bridge 15 F...

Страница 26: ...t and non sprung weight The shock absorbers are of double stroke type i e absorption is provided both whilst compression and back stroke The shock absorber has adjusting facility of cam type Fig 16 to preset the compression of the spring de pending on loads and road environment The facility has two posi tions The lower position corresponds to the weight of driver and mo torcycle the upper position...

Страница 27: ...to the limit then re lease it by 1 6 1 8 of the turn so that the axle bushing system rotates without play easily and withoutjamming Theovertighteningofbearings isstrictlyprohibited Tightenthelocknutwithouteffectingthebear ingadjustment Pulltheaxleout Put the wheel onto the motorcycle Saddle The motorcycle may have seat of bench type or separate tractor type saddles for driv er and passenger To rem...

Страница 28: ...heavy in steering check the camber andtoe in Checkingandmeasuringshouldbecarriedout onalevelground Check toe in of the motorcycle and sidecar wheels withtheaidoftwostraightbars 2 000 2 100mmlong applied to the side faces of the wheels at a height of 90 100 mm The toe in throughout the entire length of the motorcycle wheel base should be 10 5 mm i e the dis tance between the bars and on the line of...

Страница 29: ...s of levers The free travel of the brake pedal is adjusted by changing of length of tie rods throughthreadedconnections Adjustment of controls The controls are adjusted through making the drive of each control shorter or longer The basics of the adjustment are as below Whenthelevers fullyeasedoff griprolledaway à Forclutch totaldisengagement whichiscontrolled by free travel of the clutch control l...

Страница 30: ... km Clean the brake shoes and rubbing area of brake drums Please mark the belonging of drums to drums axles before Grease the following parts axle and cams of brakeshoes rearbrakedriveandsidecarbrakedrivejoints throttlecontrolhandle leverpins clutchcontrol cable tips and front brake cable tips Oil the clutch front brake and throttle cables with engine oil Fig 20 Front wheel brake 1 Upper brake lev...

Страница 31: ...pendingontheambientairtemperaturethusproviding optimumcharge of it Higher is the air temperature higher is the voltage supplied to the battery The value of temperature compensation is to 0 01 V to 1C Thevoltageregulatorisbuiltintothebrushassembly Theregulatorrequiresnoadjustmentbutcheckingperiodicallytheouterterminals Thealternatorhasin builtsemiconductorrectifierof6powerdiodescomprisingthebridgew...

Страница 32: ...two hori zontallinesonthescreenforlightad justment H H at a height of head light center level and X X 10 cm lower than the first line the vertical line V V marked at the center of thescreenmustcoincidewithlongi tudinal symmetry plane of the mo torcycle Slacken off the bolts fixing the headlight and adjust the low beam the way the left hand horizontal portion of the light and shadow boundary of the...

Страница 33: ...ithgasoline Thebrushesinthebrushholdershouldmovefreelywithoutseizure Trimtheburnedcontactsofsolenoidswitchwithbroachfile Checkthefasteningsofstartertogearbox studs to prevent the starter gear from the wrong mesh with flywheel crown Diagnosethestarteraswellasthealternatorforthefollowing rotorexcitingwindinginsulation armaturecoilinsulation insulationofcommutatorsegmentinsulationtothe ground hold do...

Страница 34: ... front 17 sidecar light rear 18 turn indicator rear 19 LH hand switch 182 3709 10 20 Ignition lock 21 Fuse box 22 Speedometer 23 Turn indicator front 24 headlight 25 Lowbeam high beam bulb 26 Speed ometer illuminating bulb 27 Tell tales 28 Marker and parking brake bulb 29 sidecar marker light bulb 30 Marker light and brake signal bulb 31 Marker light and license plate illumination bulb 32 Brake si...

Страница 35: ...wmirror Driverandsidecarwindscreens Leg mud guards LH cylinder protection bar Side decorative panels Hand wind protectors Fig 24 Auxiliary equipment of the motorcycle 1 Leg mud protection 2 Cylinder protection bar 3 Rack carrier 4 Rear view mirror 5 Sidecar windscreen 6 Driver windscreens 7 Side decorative panels ...

Страница 36: ...ystem Fig 25 shows versions of exhaust system that are marked by manufacturer in accordance with ECE Regulation Exhaustsystemwithswept upsilencers Exhaust system of types 2 or 2 in 2 horizontally arranged Fig 25 ...

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Страница 40: ...od Preventive maintenance every 2 500 km PM1 Preventive maintenance every 5 000 km PM2 Preventive maintenance every 10 000 km PM3 Preventive maintenance every 20 000 km PM4 The service for battery is described in Instruction Manual enclosed ThescheduleandmaintenanceworksforunitsandpartsofmotorcyclearedescribedinServiceBooklet enclosed Checkroutinelythefollowing oillevel gaslevel controls brakes ti...

Страница 41: ...s Start the motorcycle and make it work with fuel cock closed to empty the float chambers of carbure tors Fillabout50cmofengineoilthroughsparkplugsopeningsintoeverycylinder Kickingthekick starter severaltimesspreadsoiloninternalsurfaceofcylinders Chromed and zinc coated surfaces should be covered with protective stuff Run the works indicated in GETTING READY OF YOUR MOTORCYCLE FOR USE before driv ...

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