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ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual 

INFORMATION ON USAGE ERRORS 

 

PROBLEM 

CAUSE 

REMEDY 

Insufficient heating 

• Boiler heat transfer surfaces may be 
covered with soot and soot. 
 
• The fuel used may be of poor quality 
 
• The pump may not be running 
 
 
• Insulation may be insufficient 
 
 
• Feeding – Standby settings may be 
incorrect, underfeeding manually 

 

Clean it with the help of a rake. (the boiler must not burn) 

 
 

 

Change your fuel and try to get some before refueling. 
 
 

 

Call for service, make sure the plug of the control panel is plugged into 
the power. 
 

 

Increase the heat insulation of the place where the boiler is installed 

 

 

Enter the correct settings on the Feed - Standby settings page. Or 
correct the settings by observing the flame. Add some more fuel if hand 
fed 

Not good combustion 

 

Combustion air may be low 

 
 

 

Chimney draft may be low 

 

Make sure that the fan is working, make sure that its flap is not closed. 
 

 

Check that there are no holes or cracks anywhere in the chimney. If it's 
still not enough, consult your chimney. 

 

Insulate your chimney. 

Smoke from hopper 

 

The wick on the bunker cover does 
not press well on the surface or aging 

 

 

Lack of chimney traction 

 

Ensure that the wick in the lid is fully pressed to the surface, renew if 
necessary. 

 
 

 

Check that there are no holes or cracks anywhere in the chimney. If it's 
still not enough, consult your chimney. Insulate your chimney. 

Seeing of tar in smoke 
pipes 

 

Continuous low temperature 
operation of the boiler 
 

 

Burning of plastic-derived fuels in the 
boiler 

 

 

Chimney not heated 

 

Increase the temperature setting from the control panel 
 
 

 

Never throw plastic-derived waste into the boiler or fuel tank (bunker). 
 

 

Check that there are no holes or cracks anywhere in the chimney. If it's 
still not enough, consult your chimney. Insulate your chimney. 

Excessive fuel 
consumption 

 

Poor quality fuel 
 

 

High chimney draft 
 
 
 

 

Excess air 
 

 

Insufficient space isolation 

 
 

 

Feed – Standby settings may be 
incorrect 
 

 

Door may be left open during 
manual feeding. 

 

Change your fuel 
 

 

Check that there are no holes or cracks anywhere in the chimney. 
Close the flue flap. If it's still not enough, consult your chimney. 

 

 

Decrease the fan speed. 

 

 

Increase the heat insulation of the place where the boiler is installed 

 

 

Enter the correct settings on the Feed - Standby settings page. Or 
correct the settings by observing the flame. 

 

 

Tightly close the covers after manual feeding. 

 

Check the cover seals. 

Flue gas leakage from 
boiler front covers 

 

Worn cover seals 
 

 

Deformation of the lids 

 

Change the wicks. 
 

 

Make sure that the burning does not rest on the caps. Get help from 
authorized services for deformed covers. 
 

Failure of the boiler to 
reach the set temperature 

 

The temperature sensor tip may 
have come out of its socket. 
 

 

The control panel may not be 
receiving power. 

 

 

The lid may be left open 

 

Replace the temperature sensor end of the control panel board by 
lifting the top cover of the boiler. Pour heat transfer oil into the 
housing. 
 

 

Plug in the control panel to power. If it still doesn't work, call for 
service. 
 

 

Close the lids 

Heating of the expansion 
tank 

 

Expansion tank under the 
influence of the pump 

 

Raise the expansion tank higher 

 

Decrease the pump speed. 

 

Call service 
 

Содержание UKYP/YP 130

Страница 1: ...LET FIRING CENTRAL HEATING BOILER USER MANUAL NL SOY Yap Malzemeleri Sanayi ve Ticaret Ltd ti Pancar Organize Sanayi B lgesi 2 Etap No 2 Torbal IZMIR TURKEY Tel 90 444 35 32 Fax 90 232 469 2412 www un...

Страница 2: ...SITE 4 SAFETY WARNINGS 6 ELECTRICAL INSTALLATION INSTRUCTIONS 8 INFORMATION ABOUT COMBUSTION 10 BOILER FEATURES 12 RULES FOR HEATING INSTALLATION 14 CONTROL PANEL AND USER INTERFACE 18 START UP 20 FUE...

Страница 3: ...omestic hot water with the help of a boiler or heat exchanger The energy required for the domestic water will be taken from the boiler energy KYP YP heating boilers convert the chemical energy of the...

Страница 4: ...tands on its chassis care should be taken that the carrying rope does not damage the painted thin sheets of the boiler and the reducer fan group under the bunker It is convenient to lift the boiler fr...

Страница 5: ...ble solution The boiler room door must not open directly to the escape staircase or general use stairs and must necessarily open to a common hall or corridor It is recommended to have a threshold of a...

Страница 6: ...stones facilitates cleaning It is inconvenient to keep flammable combustible and easily flammable materials in the boiler room Installation site dimensions The boiler room should be in dimensions to...

Страница 7: ...ed Under no circumstances should more than one boiler be connected to the same chimney Cylindrical chimney can be passed through the chimney in the figure Smoke chimneys should not be placed on the ou...

Страница 8: ...water should not be added directly to the overheated boiler for cooling purposes This can cause noise in the installation excessively high thermal stresses in the boiler and thus permanent damage The...

Страница 9: ...ot dipped or c It should be done with solid copper rod electrodes Copper rod electrodes must be at least 1 5 m tall with a diameter of 16 mm or a length of at least 1 25 m with a diameter of 20 mm and...

Страница 10: ...P a g e 9 KYP YP Automatic Fuel Loading Central System Heating Boiler Usage and Maintenance Manual Electrical Wiring Diagram...

Страница 11: ...onstruction and connection of the chimneys are important in terms of high combustion efficiency low heating cost and protecting the environment In order for the combustion to be good the chimney must...

Страница 12: ...west level of the chimney there should be a cleaning cover made of all kinds of sealed steel The length of the flue gas pipe between the chimney and the boiler should not exceed one quarter of the chi...

Страница 13: ...tion Pot It is the place where the fuel mixes with the air and returns to the flame Fuel comes from inside the double walled structure and air comes from outside Ignition takes place from the ignition...

Страница 14: ...600x600 FUEL CAPACITY kg 200 280 330 WATER VOLUME lt 320 400 480 560 640 890 925 1240 1195 1505 1570 BOILER WEIGHT kg 805 920 1080 1155 1300 1755 1900 2130 2200 2505 2750 NECESSARY DRAFT mbar 0 30 0 3...

Страница 15: ...volume increases by 3 55 of its initial volume Expansion tanks are used to take this expansion depending on the temperature in the water Expansion tanks also fulfill the safety of the system that is...

Страница 16: ...umber of floors applied The floor numbers given in the table are accepted as the boiler and expansion tank in the basement BOILER POWER SAFETY VALVE DIAMETER NUMBER OF FLOOR kW inch 1 2 3 4 5 6 7 8 9...

Страница 17: ...tallation from rising above the atmospheric pressure The air in the system is evacuated by opening the vent pipes to the atmosphere from the expansion tank It is recommended to use separate expansion...

Страница 18: ...d be checked daily and when it falls below the minimum value water should be added to the installation Open expansion tank volumes that should be according to nmak boiler capacities are given in the t...

Страница 19: ...to turn the control panel on and off button It is used to enter a new value to the device It is used to increase or decrease the Fan Adjustment Temperature Adjustment Fuel Supply Fuel Standby values E...

Страница 20: ...s activated and deactivated with this button Fan On Off The fan of the boiler is activated and deactivated with this button Manual Fuel Supply It is used to manually manually load fuel into the boiler...

Страница 21: ...is not seen because the Gearbox On Off and Fan On Off buttons are not pressed and the boiler is operating Belli bir s re Red kt r On Off ve Fan On Off butonlar na bas lmazsa nce ate leme ve besleme ya...

Страница 22: ...should be according to the boiler capacity and fuel type Press the Fuel Feed button to adjust the amount of fuel to be given into the boiler After setting the required feed setting from the buttons p...

Страница 23: ...second figure As soon as you press the ENTER button the fan setting you have set will be memorized and the image on the screen will be as in the third figure Ignite the auxiliary materials you put in...

Страница 24: ...capacities will vary according to values such as the degree of insulation in the environment heated by the boiler chimney draft thermal comfort demand of the space fuel diameter lower heating value Pr...

Страница 25: ...If there is fuel dust or ashes collected between the fins of the fan it is necessary to clean it by blowing it without disturbing the fin structure of the fan or by holding a dryer Cleaning the boile...

Страница 26: ...ing of plastic derived fuels in the boiler Chimney not heated Increase the temperature setting from the control panel Never throw plastic derived waste into the boiler or fuel tank bunker Check that t...

Страница 27: ...f the control panel Activate the limit thermostat by pressing the red pin that comes out For boilers between KYP YP 130 250 as follows It is inside the control panel in boilers between 300 600 Fuel ex...

Страница 28: ...Fuel Loading Central System Heating Boiler Usage and Maintenance Manual NL SOY YAPI MALZEMELER SANAY VE T CARET L M TED RKET zmir Pancar Organize Sanayi B lgesi 10 Cadde No 2 Torbal IZMIR TURKEY Tel...

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