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PROBLEM

 

CASE

 

SOLUTION

 

Yellow    led on. 
Output voltage in each 

procedure is about 
13.5V. Thermal 
protection device 
enabled. 

 

Yellow led onThermal protection 

device keeps onUsing a 

continuity tester verify 
if::Protectors are openProtectors 

are closedNone of the above 
mentioned cases

 

Leave the machine on for few minutes to allow 

the cooling of the inverter.    Switch the 

machine off and disconnect the plug. 
Remove the hood and make sure:the 

temperature of the heat sink tool is less than 
40°C;If it is less than 40°C, check if the 

thermal protection connectors    are closed. 
(Picture 7)They are defective, replace 

themCheck that the wires are properly 

connected to the weld lead connectors 
(Picture 7).Erratic feeding in the power board 

0070, replace it.

 

When welding    the 
protection devices of 
the line set off.

 

Make sure the welding current does 
not  require  greater  power  than  the 

one supplied by the line.   

 

Decrease the welding current.

 

The remote control is 

damaged.

 

Check  that  the  4-pin  connector 

( picture 13) is correctly inserted 
on  the  front  panel.The  Front 

Panel could be damaged.

 

Insert the wires into the connectors correctly and 

insert the connectors into their housings. Should 
this  not  be  sufficient,  replace  the  front  panel 

board 0015 
(Picture 12,13)

 

The machine always 
welds at maximum 
current. 

 

The Front Panel 0015 is 

damaged.The Power Board 0070 
is damaged.The Hall Effect    is 

damaged or the cable is 
disconnected.

 

Switch off the machine and disconnect the 

plug:The Front Panel 0015 must be 
replaced.The Power Board 0070 must be 

replaced.Connect the cable in the right way, 
or if damaged, the Hall Effect must be 
replaced.

 

The output voltage in 

MMA/TIG is zero and 
the welding procedure 
is blocked in MMA.

 

 

 
 

ISOTOP diodes are in short circuit. 
 

The Inversion Module is damaged.. 
 

Board 0065 transils    damaged 
 

TF POT inductive value is null   
 

 
Wires Vout damaged

 

Turn off the machine and remove PCB 0065 

(check the ISOTOP diodes): 
 

Replace them (Picture 10) 
 

Replace Module and Board 0071; 
 

Replace Board 0065; 
 

Replace TF POT if damaged. 
 

 
Checking the wires (Picture 9) 

 

 

 
 
 
 
 
 

Содержание UWI-230TP

Страница 1: ...Ultima modifica Last Update 08 10 2015 Rev1 0 UWI 230TP ACDC Reparation Manual UWI 230TP AC DC...

Страница 2: ......

Страница 3: ...rd if it is damaged replace the power board Picture 2 You have to check if the LED on rear panel is on Picture 4 You have to check the value of the main power supply The protection devices of the line...

Страница 4: ...Picture 8 Replace it and if it is still not working replace the Power Board Replace Power Board 0070 The output voltage in MMA TIG is about 13 5V and the Machine doesn t weld The wires that connect th...

Страница 5: ...ent The remote control is damaged Check that the 4 pin connector picture 13 is correctly inserted on the front panel The Front Panel could be damaged Insert the wires into the connectors correctly and...

Страница 6: ...f while welding AC Make sure welding polarity is correct the earth clamp is fixed correctly and check the hot start and arc force values that have to be decreased if they are too high The inversion bo...

Страница 7: ...of the short circuit is very high they become an open circuit Picture 2 To check the PFC of the switching power supply unit carry the following measurements with a diode tester Should there be a short...

Страница 8: ...ou have to check the continuity with a diode tester between points D1 F1 and D2 F2 If there is no continuity you have to check the single parts Picture 4 If you see L1 ON the OVERCAT is working Check...

Страница 9: ...rectifier must be replaced Rheofore Probe Rheofore Probe F Rosso D1 D2 Nero F Rosso D1 D2 Nero F Nero D1 D2 Rosso F Nero D1 D2 Rosso Picture 6 To check the inverter carry out the following measuremen...

Страница 10: ...wo terminals of the thermal devices are well inserted in the 8 pin white connector on the power board 0070 Picture 8 Make sure that the fan cables 24 V are correctly inserted 2 pin connector on the po...

Страница 11: ...he Vout cable Red Probe Black Probe Measure Pin 4 of the amphenol Negative Socket OL Pin 8 of the amphenol Positive shocket OL Make sure that the output filter board 0074 cables are correctly inserted...

Страница 12: ...SX red UP DOWN black 0 3 SX black UP DOWN red OL DX red UP DOWN black OL DX black UP DOWN red 0 3 At the ends of the two transils see below positioned on the snubber board OL must always be measured C...

Страница 13: ...s MEMORY RESETTING Picture 12 Check continuity with a diode tester between points A Y of the power board and B X poles of the connector that goes to the front panel Connect the MINIFIT 4 PINS at the p...

Страница 14: ...ture 13 Checking the remote cable With a tester diode mode check the data table follow Probe red Probe black Misura C 9 OL D 4 OL E 3 OL Picture 14 Check if the flat cable has a good connection in the...

Страница 15: ......

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