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Revision date: 23 09 2014 

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5 WELDING

 

 
MMA (SMAW stick electrode) welding

 

 
Select MMA welding (selector switch up). 
Connect ground (return) cable with good contact to 
the work piece. 
Select polarity and amperage as recommended for  
the electrode and start arc as follows: 
Drag electrode across work piece like striking a  
Match and lift electrode slightly after touching work.  
If arc goes out electrode was lifted to high.  
If electrode sticks to work piece, use a quick twist to  
free it.

 

 
Hot start

 

The machine has automatic Hot Start for stick electrode welding. This makes arc striking easier and 
reduces the possibility of electrode sticking

 

 
 
TIG (GTAW) welding 
 

Select TIG process (selector switch down) and connect TIG torch to negative (-) terminal on the 
machine. The torch should preferably have gas valve on the handle. Connect ground (return) cable 
with good contact to the work piece. 
 
When the TIG process is selected normal open-circuit voltage is not present before tungsten 
electrode touches and lifts from work piece.  Only a low sensing voltage is present between 
electrode and work piece.  
The solid-state output contactor does not energize until after electrode is touching work piece.  
This allows the electrode to touch the work piece without overheating, sticking, getting contaminated 
or contaminate the work piece. 
 
Start the arc as follows: 

 

Turn gas on. 

 

Touch tungsten electrode to workpiece at weld start point. 

 

Hold electrode to workpiece for 1-2 seconds, and slowly lift electrode. 
The arc is formed when the electrode is lifted. 

 
.

 

  

 
 

1 Electrode 
2 Workpiece 
3 Arc

 

1 Electrode 
2 Workpiece

 

Lift carefully and the arc will be 

established

 

Touch the electrode to the work 

piece. Only sensing voltage will be 

present

 

Содержание UWI 203 TP

Страница 1: ...Revision date 23 09 2014 Page 1 of 24 Instruction manual Unitor Welding Inverter UWI 203 TP MMA Stick TIG welder...

Страница 2: ...DATA 3 INSTALLATION 4 FRONT AND BACK PANEL 5 WELDING 6 ROUTINE MAINTENANCE 7 TROUBLESHOOTING 8 WIRING DIAGRAM 9 COMPONENTS AND SPARES 10 ACCESSORIES 11 SAFETY INSTRUCTIONS DO NOT INSTALL OPERATE OR RE...

Страница 3: ...current through whole current range 5 200A Casing of high grade aluminium and industrial plastic to eliminate corrosion damage also contributes to low weight which together with compact outer dimensi...

Страница 4: ...ncreased electric shock hazard X Duty cycle Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating It refers to a 40 C environmental temperature If unit overheats...

Страница 5: ...uty cycle I1eff Effective value of input current at the corresponding duty cycle Maximum input power is 6 7 kVA Power factor 0 95 Duty Cycle 40 Cooling COOLING AF Forced air cooling with a fan Protect...

Страница 6: ...WI 203 TP inverter welder has an IP23S rating Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front of the unit Ensure minimum...

Страница 7: ...circuit amperage providing a crisper arc allowing the welder to use very short arc without sticking the electrode in the melt pool It is useful when welding with stick electrodes at low amperages but...

Страница 8: ...hine The torch should preferably have gas valve on the handle Connect ground return cable with good contact to the work piece When the TIG process is selected normal open circuit voltage is not presen...

Страница 9: ...els 3 months or more often if needed Internal dust and dirt Blow out or vacuum inside 6 months or more often if needed Welding current sockets Check and clean 3 months or more often if needed Cable co...

Страница 10: ...e within 342 484V Thermal protection activated Used at too high duty cycle wait until machine has cooled down and power returns Weld with more breaks or lower current Cooling air flow is hindered remo...

Страница 11: ...Revision date 23 09 2014 Page 11 of 24 8 WIRING DIAGRAM...

Страница 12: ...Revision date 23 09 2014 Page 12 of 24 9 COMPONENTS AND SPARES...

Страница 13: ...001 Middle plate 19 032 0002 2003 Diode 20 040 0003 1070 Termal switch 21 050 0001 0012 Snubber board 22 011 0003 0012 Capacitor board support 23 003 0002 0002 Fan 24 011 0003 0008 Rear plate 25 010 0...

Страница 14: ...o 300 A 5 set 196 633271 Long lined welding gloves 6 pairs 196 632786 Electrode holder with 3m cable and connector included with machine 196 627005 Ground clamp with 3m cable and connector included wi...

Страница 15: ...cap 3 197 613767 pcs Heat shield 4 197 551168 pcs Collet 1 6mm 4 197 551150 pcs Collet 2 4mm 5 197 551184 pcs Collet body 1 6 mm 5 197 551176 pcs CoIlet body 2 4 mm 6 197 551135 pcs Alumina nozzle 6...

Страница 16: ...sent on unit Disconnect input power before installing or servicing this equipment Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground te...

Страница 17: ...lame resistant material leather and wool and foot protection WELDING can cause fire or explosion Welding on closed containers such as tanks drums or pipes can cause them to blow up Sparks can fly off...

Страница 18: ...ndition Turn face away from valve outlet when opening cylinder valve Keep protective cap in place over valve except when cylinder is in use or connected for use Read and follow instructions on compres...

Страница 19: ...stalled and grounded according to this manual If interference still occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding th...

Страница 20: ...4 108 CEE 2006 95 CE 2011 65 EU and that the following standards apply EN 60974 1 EN 60974 10 Belvedere 01 01 2013 Amm Giorgio TONIOLO WECO srl Via S Antonio 22 BELVEDERE 36050 TEZZE SUL BRENTA VICENZ...

Страница 21: ...Revision date 23 09 2014 Page 21 of 24 NOTES...

Страница 22: ...Revision date 23 09 2014 Page 22 of 24 FOR FULL INFORMATION ON THE UNITOR WELDING OFFER...

Страница 23: ...THE UNITOR WELDING HANDBOOK FOR MARITIME WELDERS You can download it here http www wilhelmsen com services maritime companies buss DocLit PorductLiterature Pages Maintenanceandrepair aspx or contact...

Страница 24: ...vaerk Fredrikshavn Faaborg Gedser Great Belt Grenaa Graasten Gulfhavn Haderslev Halsskov Hanstholm Helsingor Hirtshals Hobro Holbaek Horsens Kalundborg Kertminde Koge Kolding Korsor Lemvig Mariager Ma...

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