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Revision date: 23 09 2014 

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FUMES AND GASES can be hazardous. 

 

Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your 
health. Keep your head out of the fumes. Do not breathe the fumes. If inside, ventilate the area 
and/or use exhaust at the arc to remove welding fumes and gases.  If ventilation is poor, use an 
approved air-supplied respirator.  Read the Material Safety Data Sheets (MSDSs) and the 
manufacturer’s instructions for metals, consumables, coatings, cleaners, and degreasers.   
Work in a confined space only if it is well ventilated, or while wearing an air-supplied respirator. 
Always have a trained watchperson nearby. Welding fumes and gases can displace air and lower the 
oxygen level causing injury or death. Be sure the breathing air is safe.  
Do not weld in locations near degreasing, cleaning, or spraying operations.The heat and rays of the 
arc can react with vapors to form highly toxic and irritating gases.  
Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating 
is removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-
supplied respirator. The coatings and any metals containing these elements can give off toxic fumes 
if welded. 

 

 
ARC RAYS can burn eyes and skin.

 

Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays 
that can burn eyes and skin. Sparks fly off from the weld. Wear a welding helmet fitted with a proper 
shade of filter to protect your face and eyes when welding or watching.  Wear approved safety 
glasses with side shields under your helmet. Use protective screens or barriers to protect others from 
flash and glare; warn others not to watch the arc. Wear protective clothing made from durable, flame-
resistant material (leather and wool) and foot protection.  
 

 

WELDING can cause fire or explosion. 
 

Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks 

can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires 
and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, 
overheating, or fire. Check and be sure the area is safe before doing any welding. Protect yourself 
and others from flying sparks and hot metal. Do not weld where flying sparks can strike flammable 
material. Remove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly 
cover them with approved covers. Be alert that welding sparks and hot materials from welding can 
easily go through small cracks and openings to adjacent areas. Watch for fire, and keep a fire 
extinguisher nearby. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire 
on the hidden side. Do not weld on closed containers such as tanks, drums, or pipes, unless they are 
properly prepared  Connect work cable to the work as close to the welding area as practical to 
prevent welding current from travelling long, possibly unknown paths and causing electric shock and 
fire hazards. Do not use welder to thaw frozen pipes. Remove stick electrode from holder or cut off 
welding wire at contact tip when not in use. Wear oil-free protective garments such as leather gloves, 
heavy shirt, cuff-less trousers, high shoes, and a cap. Remove any combustibles, such as a butane 
lighter or matches, from your person before doing any welding.

 

 
FLYING METAL can injure eyes.

 

Welding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they 
can throw off slag. Wear approved safety glasses with side shields even under your welding helmet.

 

 
BUILDUP OF GAS can injure or kill.

 

Shut off shielding gas supply when not in use. Always ventilate confined spaces or use approved air-
supplied respirator.

 

Содержание UWI 203 TP

Страница 1: ...Revision date 23 09 2014 Page 1 of 24 Instruction manual Unitor Welding Inverter UWI 203 TP MMA Stick TIG welder...

Страница 2: ...DATA 3 INSTALLATION 4 FRONT AND BACK PANEL 5 WELDING 6 ROUTINE MAINTENANCE 7 TROUBLESHOOTING 8 WIRING DIAGRAM 9 COMPONENTS AND SPARES 10 ACCESSORIES 11 SAFETY INSTRUCTIONS DO NOT INSTALL OPERATE OR RE...

Страница 3: ...current through whole current range 5 200A Casing of high grade aluminium and industrial plastic to eliminate corrosion damage also contributes to low weight which together with compact outer dimensi...

Страница 4: ...ncreased electric shock hazard X Duty cycle Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating It refers to a 40 C environmental temperature If unit overheats...

Страница 5: ...uty cycle I1eff Effective value of input current at the corresponding duty cycle Maximum input power is 6 7 kVA Power factor 0 95 Duty Cycle 40 Cooling COOLING AF Forced air cooling with a fan Protect...

Страница 6: ...WI 203 TP inverter welder has an IP23S rating Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front of the unit Ensure minimum...

Страница 7: ...circuit amperage providing a crisper arc allowing the welder to use very short arc without sticking the electrode in the melt pool It is useful when welding with stick electrodes at low amperages but...

Страница 8: ...hine The torch should preferably have gas valve on the handle Connect ground return cable with good contact to the work piece When the TIG process is selected normal open circuit voltage is not presen...

Страница 9: ...els 3 months or more often if needed Internal dust and dirt Blow out or vacuum inside 6 months or more often if needed Welding current sockets Check and clean 3 months or more often if needed Cable co...

Страница 10: ...e within 342 484V Thermal protection activated Used at too high duty cycle wait until machine has cooled down and power returns Weld with more breaks or lower current Cooling air flow is hindered remo...

Страница 11: ...Revision date 23 09 2014 Page 11 of 24 8 WIRING DIAGRAM...

Страница 12: ...Revision date 23 09 2014 Page 12 of 24 9 COMPONENTS AND SPARES...

Страница 13: ...001 Middle plate 19 032 0002 2003 Diode 20 040 0003 1070 Termal switch 21 050 0001 0012 Snubber board 22 011 0003 0012 Capacitor board support 23 003 0002 0002 Fan 24 011 0003 0008 Rear plate 25 010 0...

Страница 14: ...o 300 A 5 set 196 633271 Long lined welding gloves 6 pairs 196 632786 Electrode holder with 3m cable and connector included with machine 196 627005 Ground clamp with 3m cable and connector included wi...

Страница 15: ...cap 3 197 613767 pcs Heat shield 4 197 551168 pcs Collet 1 6mm 4 197 551150 pcs Collet 2 4mm 5 197 551184 pcs Collet body 1 6 mm 5 197 551176 pcs CoIlet body 2 4 mm 6 197 551135 pcs Alumina nozzle 6...

Страница 16: ...sent on unit Disconnect input power before installing or servicing this equipment Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground te...

Страница 17: ...lame resistant material leather and wool and foot protection WELDING can cause fire or explosion Welding on closed containers such as tanks drums or pipes can cause them to blow up Sparks can fly off...

Страница 18: ...ndition Turn face away from valve outlet when opening cylinder valve Keep protective cap in place over valve except when cylinder is in use or connected for use Read and follow instructions on compres...

Страница 19: ...stalled and grounded according to this manual If interference still occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding th...

Страница 20: ...4 108 CEE 2006 95 CE 2011 65 EU and that the following standards apply EN 60974 1 EN 60974 10 Belvedere 01 01 2013 Amm Giorgio TONIOLO WECO srl Via S Antonio 22 BELVEDERE 36050 TEZZE SUL BRENTA VICENZ...

Страница 21: ...Revision date 23 09 2014 Page 21 of 24 NOTES...

Страница 22: ...Revision date 23 09 2014 Page 22 of 24 FOR FULL INFORMATION ON THE UNITOR WELDING OFFER...

Страница 23: ...THE UNITOR WELDING HANDBOOK FOR MARITIME WELDERS You can download it here http www wilhelmsen com services maritime companies buss DocLit PorductLiterature Pages Maintenanceandrepair aspx or contact...

Страница 24: ...vaerk Fredrikshavn Faaborg Gedser Great Belt Grenaa Graasten Gulfhavn Haderslev Halsskov Hanstholm Helsingor Hirtshals Hobro Holbaek Horsens Kalundborg Kertminde Koge Kolding Korsor Lemvig Mariager Ma...

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