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Revision date: 23 09 2014 

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11 SAFETY INSTRUCTIONS

 

 
Arc Welding Hazards

 

 
The safety information given below is only a summary of the more complete safety information found 
in the Safety Standards listed in Section 1-5. Read and follow all Safety Standards.  
Only qualified persons should install, operate, maintain, and repair this unit. During operation, keep 
everybody, especially children, away.

 

 
ELECTRIC SHOCK can kill

Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit 
is electrically live whenever the output is on. The input power circuit and machine internal circuits are 
also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll 
housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or 
improperly grounded equipment is a hazard.  
 
Do not touch live electrical parts. Wear dry, hole-free insulating gloves and body protection. Insulate 
yourself from work and ground using dry insulating mats or covers big enough to prevent any 
physical contact with the work or ground. Do not use AC output in damp areas, if movement is 
confined, or if there is a danger of falling. Use AC output ONLY if required for the welding process. If 
AC output is required, use remote output control if present on unit.  
 
Disconnect input power before installing or servicing this equipment.  Always verify the supply 
ground − check and be sure that input power cord ground wire is properly connected to ground 
terminal in the cord plug and that the plug is connected to a properly grounded receptacle outlet. 
When making inpu

t connections, attach proper grounding conductor first − double-check 

connections. Frequently inspect input power cord for damage or bare wiring −replace cord 
immediately if damaged − bare wiring can kill. Turn off all equipment when not in use.  
 
Do not use worn, damaged, undersized, or poorly spliced cables. Do not drape cables over your 
body. If earth grounding of the work-piece is required, ground it directly with a separate cable. Do not 
touch electrode if you are in contact with the work, ground, or another electrode from a different 
machine.  
 
Use only well-maintained equipment. Repair or replace damaged parts at once. Maintain unit 
according to manual. Wear a safety harness if working above floor level. Keep all panels and covers 
securely in place. Clamp work cable with good metal-to-metal contact to work-piece or worktable as 
near the weld as practical. Insulate work clamp when not connected to work-piece to prevent contact 
with any metal object. Do not connect more than one electrode or work cable to any single weld 
output terminal.  
 
SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters. Turn off inverter, 
disconnect input power, and discharge input capacitors before touching any parts. 

 

Содержание UWI 203 TP

Страница 1: ...Revision date 23 09 2014 Page 1 of 24 Instruction manual Unitor Welding Inverter UWI 203 TP MMA Stick TIG welder...

Страница 2: ...DATA 3 INSTALLATION 4 FRONT AND BACK PANEL 5 WELDING 6 ROUTINE MAINTENANCE 7 TROUBLESHOOTING 8 WIRING DIAGRAM 9 COMPONENTS AND SPARES 10 ACCESSORIES 11 SAFETY INSTRUCTIONS DO NOT INSTALL OPERATE OR RE...

Страница 3: ...current through whole current range 5 200A Casing of high grade aluminium and industrial plastic to eliminate corrosion damage also contributes to low weight which together with compact outer dimensi...

Страница 4: ...ncreased electric shock hazard X Duty cycle Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating It refers to a 40 C environmental temperature If unit overheats...

Страница 5: ...uty cycle I1eff Effective value of input current at the corresponding duty cycle Maximum input power is 6 7 kVA Power factor 0 95 Duty Cycle 40 Cooling COOLING AF Forced air cooling with a fan Protect...

Страница 6: ...WI 203 TP inverter welder has an IP23S rating Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front of the unit Ensure minimum...

Страница 7: ...circuit amperage providing a crisper arc allowing the welder to use very short arc without sticking the electrode in the melt pool It is useful when welding with stick electrodes at low amperages but...

Страница 8: ...hine The torch should preferably have gas valve on the handle Connect ground return cable with good contact to the work piece When the TIG process is selected normal open circuit voltage is not presen...

Страница 9: ...els 3 months or more often if needed Internal dust and dirt Blow out or vacuum inside 6 months or more often if needed Welding current sockets Check and clean 3 months or more often if needed Cable co...

Страница 10: ...e within 342 484V Thermal protection activated Used at too high duty cycle wait until machine has cooled down and power returns Weld with more breaks or lower current Cooling air flow is hindered remo...

Страница 11: ...Revision date 23 09 2014 Page 11 of 24 8 WIRING DIAGRAM...

Страница 12: ...Revision date 23 09 2014 Page 12 of 24 9 COMPONENTS AND SPARES...

Страница 13: ...001 Middle plate 19 032 0002 2003 Diode 20 040 0003 1070 Termal switch 21 050 0001 0012 Snubber board 22 011 0003 0012 Capacitor board support 23 003 0002 0002 Fan 24 011 0003 0008 Rear plate 25 010 0...

Страница 14: ...o 300 A 5 set 196 633271 Long lined welding gloves 6 pairs 196 632786 Electrode holder with 3m cable and connector included with machine 196 627005 Ground clamp with 3m cable and connector included wi...

Страница 15: ...cap 3 197 613767 pcs Heat shield 4 197 551168 pcs Collet 1 6mm 4 197 551150 pcs Collet 2 4mm 5 197 551184 pcs Collet body 1 6 mm 5 197 551176 pcs CoIlet body 2 4 mm 6 197 551135 pcs Alumina nozzle 6...

Страница 16: ...sent on unit Disconnect input power before installing or servicing this equipment Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground te...

Страница 17: ...lame resistant material leather and wool and foot protection WELDING can cause fire or explosion Welding on closed containers such as tanks drums or pipes can cause them to blow up Sparks can fly off...

Страница 18: ...ndition Turn face away from valve outlet when opening cylinder valve Keep protective cap in place over valve except when cylinder is in use or connected for use Read and follow instructions on compres...

Страница 19: ...stalled and grounded according to this manual If interference still occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding th...

Страница 20: ...4 108 CEE 2006 95 CE 2011 65 EU and that the following standards apply EN 60974 1 EN 60974 10 Belvedere 01 01 2013 Amm Giorgio TONIOLO WECO srl Via S Antonio 22 BELVEDERE 36050 TEZZE SUL BRENTA VICENZ...

Страница 21: ...Revision date 23 09 2014 Page 21 of 24 NOTES...

Страница 22: ...Revision date 23 09 2014 Page 22 of 24 FOR FULL INFORMATION ON THE UNITOR WELDING OFFER...

Страница 23: ...THE UNITOR WELDING HANDBOOK FOR MARITIME WELDERS You can download it here http www wilhelmsen com services maritime companies buss DocLit PorductLiterature Pages Maintenanceandrepair aspx or contact...

Страница 24: ...vaerk Fredrikshavn Faaborg Gedser Great Belt Grenaa Graasten Gulfhavn Haderslev Halsskov Hanstholm Helsingor Hirtshals Hobro Holbaek Horsens Kalundborg Kertminde Koge Kolding Korsor Lemvig Mariager Ma...

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