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OM-202 515 Page 20

SECTION 6

−

MAINTENANCE & TROUBLESHOOTING

6-1. Routine Maintenance

Y

Disconnect power

before maintaining.

.

Maintain more often
during severe conditions.

Each Use

Check Torch

Tip, Electrode,

And Shield Cup

Check Gas/Air

Pressure

Every Week

Check Shield

Cup Shutdown

System

3 Months

Service Air

Filter/Regulator

Assembly Filter

Replace

Unreadable

Labels

Tape Torn Outer

Covering Or

Replace Cable

Replace

Cracked

Parts

Check

Gas/Air Hose

Check Torch

Body

6 Months

Blow Out Or

Vacuum Inside

OR

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Содержание UPC 838

Страница 1: ...Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 202 515C 2005 12 UPC 838...

Страница 2: ......

Страница 3: ...mation sur les champs lectromagn tiques 8 SECTION 3 DEFINITIONS 9 3 1 Warning Label Definitions 9 3 2 Air Supply Precaution 10 3 3 Manufacturer s Rating Label For CE Products 11 3 4 Symbols And Defini...

Страница 4: ...e 73 23 EEC Machinery Directives 89 392 EEC 91 368 EEC 93 C 133 04 93 68 EEC Standards Electromagnetic compatibility EMC Product standard for arc welding equipment EN50199 August 1995 Safety Requireme...

Страница 5: ...n cause fatal shocks or severe burns The torch and work circuit are electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on Pla...

Страница 6: ...ied respirator Fumes from cutting and oxygen deple tion can alter air quality causing injury or death Be sure the breathing air is safe D Do not cut in locations near degreasing cleaning or spraying o...

Страница 7: ...ces computers and communicationsequipment D Have only qualified persons familiar with elec tronic equipment perform this installation D The user is responsible for having a qualified electrician promp...

Страница 8: ...10018 Cutting And Welding Processes NFPA Standard 51B from National Fire Protection Association Batterymarch Park Quincy MA 02269 1 6 EMF Information Considerations About Welding Or Cutting And The E...

Страница 9: ...antalons sans revers des bottes et un casque D Ne placez pas le poste sur une surface combustible ou au dessus de celle ci D Avant le coupage retirez tout combustible de vos poches par exemple un briq...

Страница 10: ...u plasma d arc Intensit de courant en amp res Filtre de teinte minimum Moins de 20 no 4 20 40 no 5 40 60 no 6 60 80 no 8 Certaines applications de coupage produisent un bruit constant ce qui peut endo...

Страница 11: ...he Danger D EXPLOSION D HYDROG NE D Lors du coupage d aluminium partiellement ou totale ment immerg dans l eau de l hydrog ne libre peut s accumuler sous la pi ce D Consultez votre ing nieur de coupag...

Страница 12: ...es champs magn tiques basse fr quence Le courant de soudage ou de coupage passant dans les c bles de puis sance cr e des causera des champs lectromagn tiques Il y a eu et il y a encore un certain souc...

Страница 13: ...from electric shock by insulating yourself from work and ground 3 3 Disconnect input plug or power before working on machine 4 Breathing cutting fumes can be hazardous to your health 4 1 Keep your he...

Страница 14: ...econds after power is turned off before working on unit OR 6 Check input capacitor voltage and be sure it is near 0 before touching any parts 7 When power is applied failed parts can explode or cause...

Страница 15: ...e V Volts Increase No Do Not Do This Temperature Protective Earth Ground Three Phase Constant Current Voltage Input On Off Percent Direct Current U0 Rated No Load Voltage Average U1 Primary Voltage U2...

Страница 16: ...le 440 19 3 14 71 13 9 7 8 in 22 mm At 10 IPM Straight Polarity DCEN Air Or Nitrogen Only 350 4 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can cut at rated load wit...

Страница 17: ...capabilities of the power source and torch for mild steel of various thickness Y Exceeding recommended cutting speeds will cause rapid erosion of the tip and electrode UPC 838 191 831 Cutting speed i...

Страница 18: ...determine input power needs 4 Line Disconnect Device Locate unit near correct input power supply Y Special installation may be required where gasoline or volatile liquids are present see NEC Article...

Страница 19: ...pressure according to Section 5 2 Tools Needed 5 8 1 1 8 in From Gas Air Supply 3 4 Rear of Unit 5 1 2 4 6 Electrical Service Guide Max Recommended Standard Fuse Rating In Amperes Input Voltage Input...

Страница 20: ...site 1 Input And Grounding Conductors 2 Line Disconnect Device See Section 4 6 Y Always connect green wire to supply grounding termi nal never to a line terminal Connect black brown and blue wires L1...

Страница 21: ...ight Ready light comes On when unit is On to indi cate that all safety shutdown systems are okay If Ready light does not come On check trouble lights 7 Trigger Hold Switch To cut without holding torch...

Страница 22: ...Pull knob and turn to adjust pressure Push knob in to lock setting Select desired cutting output with Output Control 5 2 Setting Gas Air Pressure Ref 802 140 Ref 802 803 A 1 Set Controls Turn On Gas A...

Страница 23: ...nstantly restarted during postflow by pressing trigger Check Torch Tip Electrode And Retaining Cup Check Gas Air Pressure Set Controls Begin Cutting Turn On Power Source The pilot arc starts immediate...

Страница 24: ...ere conditions Each Use Check Torch Tip Electrode And Shield Cup Check Gas Air Pressure Every Week Check Shield Cup Shutdown System 3 Months Service Air Filter Regulator Assembly Filter Replace Unread...

Страница 25: ...ghts if power source overheats see Section 4 2 1 2 3 Difficulty establishing pilot arc may indicate consumables need to be cleaned or replaced 6 3 Checking Shield Cup Shutdown System Ref 801 300 A 1 T...

Страница 26: ...Authorized Service Agent check for proper torch connections Check operation of gas valve GS1 and check gas air system for leaks Pressure Trouble light On Ready light off Check for correct gas air pre...

Страница 27: ...OM 202 515 Page 23 Notes...

Страница 28: ...OM 202 515 Page 24 SECTION 7 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Power Source...

Страница 29: ...OM 202 515 Page 25 202 521...

Страница 30: ...arate and discard breakaway portion of circuit card assembly located in lower right hand corner and replace with circuit card 670 349 Item 66 1 2 3 5 12 11 13 10 9 8 15 16 18 19 23 24 26 27 28 21 22 2...

Страница 31: ...835 1 24 671 214 PANEL rear 187 781 1 25 636 985 NAMEPLATE rear CE polycarb 205 850 1 26 657 155 BUSHING strain relief 213 099 1 27 657 163 CABLE power 210 346 1 28 670 836 BOX louver 175 138 1 29 PC...

Страница 32: ...176 830 1 671 131 TORCH replacement ICE 80C 15 2m 50ft 176 832 1 To maintain the factory original performance of your equipment use only Manufacturer s Suggested Replacement Parts Model and serial num...

Страница 33: ...trode Wrench 671 479 Swirl Ring 670 299 O Ring 670 281 Cutting Gouging Extended Cutting 1 8 3mm stand off recommended ICE 80C CONSUMABLES UNITOR 206 301 A Shield 670 380 Apply silicone grease 639 591...

Страница 34: ...Notes...

Страница 35: ...Notes...

Страница 36: ...ial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams C...

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