UNITED TC250 Скачать руководство пользователя страница 1

 

United Surface Solutions | 11919 Burke St, Santa Fe Springs, CA 90670 | [email protected] | (877) 837-4623 

  
 
 

 

Operation & Maintenance Manual 

TC250 

Содержание TC250

Страница 1: ...United Surface Solutions 11919 Burke St Santa Fe Springs CA 90670 info unitedusa com 877 837 4623 Operation Maintenance Manual TC250 ...

Страница 2: ...ections Error Bookmark not defined 4 0 Operation 6 4 1 Operation With Sink 10 4 2 Operation Without Sink 10 5 0 Cleaning 11 5 1 Valves 11 5 2 Tanks 11 6 0 Process Troubleshooting 11 6 1 Problem Solution won t floc 11 6 2 Problem Floc won t float 12 6 3 Problem Sludge clogs filter 13 6 4 Problem Sludge seeps through filter 14 7 0 Preventive Maintenance 15 7 1 Shift Inspections 15 7 2 Weekly Mainten...

Страница 3: ...a simple and single automated process This is the recommended method of wastewater recycling Wastewater treatment with GR 20 takes only minutes yet several complex chemical reactions occur First the acidic component of the GR 20 causes oily contaminants to coalesce and separate from the wastewater Next the polymeric cationic portion of the formulation attracts any remaining oils and larger more hi...

Страница 4: ...11919 Burke St Santa Fe Springs CA 90670 info unitedusa com 877 837 4623 2 0 Overview 2 1 Components 3 Button Controls 55 Gallon Process Tank Notification Beacon Optional Drainage Valves Optional Sink 55 Gallon Clean Water Tank ...

Страница 5: ...ers Controls Valves and simple three button controls Average Process Time 25 Minutes System Type Closed loop Sewer Connection Not required Machine Construction 304 Stainless steel Power Requirements 230 240 VAC ONLY Single Phase 20 Amps Compressed Air 80 psi 550 kPa Dependent on options Country of Origin USA Warranty Up to 3 years determined by component type Height 84 Width 56 Depth 44 25 Clearan...

Страница 6: ...n water tank The filter media then traps the floc and allows the sludge to dewater in the sludge tray Once completely dewatered the floc now sludge can be disposed of The unit can also be plumbed to include a finishing system in a closed loop type of configuration Start Up 1 Remove all packing material panel protectors Cut ties on float switches and hang inside tanks 2 Connect power to 240VAC 60Hz...

Страница 7: ...ed position and press the Reset button to turn off the Green Light and reset the system The Sink is now available for rinsing NOTE After the system is Reset the Start button can be pressed at any time the process will automatically start when the process tank becomes full Green light will Flash to show that the system is active Maintenance 1 Once a week process and drain all clean water from syste...

Страница 8: ...United Surface Solutions 11919 Burke St Santa Fe Springs CA 90670 info unitedusa com 877 837 4623 CHECK AIR VENTURI WITH PRESSURE TANK MIXER FRESH WATER GR SYSTEM PURGE VALVE PROCES S TANK DRAIN VALVE ...

Страница 9: ...United Surface Solutions 11919 Burke St Santa Fe Springs CA 90670 info unitedusa com 877 837 4623 UV SCRAPER REMOVE PANEL ...

Страница 10: ... separate all suspended and dissolved solids from the water this process takes 15 20 minutes The system will notify the operator once the process is complete At this point it is time to drain the process tank 1 Ensure filter paper is in place in the sludge tray 2 Open the valve underneath the process tank to the half way point 3 Slightly dirty water may flow before clean water 4 After clean water ...

Страница 11: ...raising the pH will help resolve the issue For best results the PH level should be between 5 and 9 pH Levels can be adjusted by adding pH or pH compounds consult with your United representative However if you have determined that you have a stubborn batch that does not allow easy adjustment of pH and are having additional difficulties with the floc it is likely your wastestream will need re evalua...

Страница 12: ... removed to prevent water from shooting out Correction Clean and inspect the ball check valve spring and housing for damage or clogging Rebuild if able or replace the unit Cause Air Injector solenoid inoperative or clogged Verification Ensure the solenoid valve is operational Check for intake Correction Clean the solenoid intake or replace the solenoid valve Cause High volume of sludge If you had ...

Страница 13: ... drain Cause Solution did not break completely Verification Observe the water drained into the bucket If you do not see an identifiable floc or the water around the floc looks dirty then the batch did not break completely Correction See Solution won t floc Cause Solution did not floc completely Verification Check the water drained into the bucket If you did not get mostly clear water then part of ...

Страница 14: ...r its distributors Cause Attempting to drain too quickly Verification If the solution has broken well and the filter is in good condition you may be draining too quickly and forcing the sludge through the filter Correction Reduce the flow by closing the drain valve to approximately 15 degrees Cause Excessive oil content in wastewater and sludge An oil content of over 2 is NOT acceptable and will n...

Страница 15: ...eekly the twice monthly and the monthly cleanings inspections and tests 7 1 Shift Inspections 1 Check products in each of the containers Do not allow the unit to run out of liquid products in mid process Always have a spare container of each type of liquid or dry products on hand so your operation will not have to be halted while another container is procured 2 Check all of the product pick up tub...

Страница 16: ...k valve fitting c When the tube connector check valve fitting is loosened and removed the cap spring and ball can be removed from the fitting for easy inspection and cleaning Cleaning is done with only clean fresh water and a soft non abrasive cloth Also inspect and clean the o ring inside and the o ring on the outside of the tube connector check valve fitting d The tube cap can be loosened to ins...

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