United States Stove Company 7700 Скачать руководство пользователя страница 2

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Model: 7700
United States Stove Company
227 Industrial Park Rd
PO Box 151
South Pittsburg, TN 37380

OMNI-Test Laboratories, Inc.

ii of iii

Certification Test Report dated June 2016

AUTHORIZED SIGNATORIES

This report has been reviewed and approved by the following authorized signatories:

QA Review:

___________________________

Alex Tiegs, President

OMNI-Test Laboratories, Inc.

Evaluation Decision:

__________________________

Sebastian Button, Testing Supervisor

OMNI-Test Laboratories, Inc.

______________

Issue Date

July 29, 2016

Содержание 7700

Страница 1: ...e July 2016 Report Number 0215WH053E All data and information contained in this report are confidential and proprietary to United States Stove Company Its significance is subject to the adequacy and r...

Страница 2: ...t dated June 2016 AUTHORIZED SIGNATORIES This report has been reviewed and approved by the following authorized signatories QA Review ___________________________ Alex Tiegs President OMNI Test Laborat...

Страница 3: ...BELING OWNER S MANUAL 9 4 TEST RESULTS 43 Introduction 44 Summary Tables Table 1 1 Heat Output 45 Table 1 2 Emissions Efficiency 45 Table 1 3 Weighted Average 45 Table 1 4 Test Facility Conditions 46...

Страница 4: ...United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Section 1 Photographs Appliance Description...

Страница 5: ...ed States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 United States Stove Company 7700 Test Dates Octo...

Страница 6: ...fully closed to maintain a set point temperature Minimum air inlet is defined by five 0 470 diameter hole and two 0 350 diameter hole in the primary damper In the lower front of the unit the secondary...

Страница 7: ...7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Section 2 Quality Assurance Quality Con...

Страница 8: ...esting laboratory designated TL 130 To perform product safety testing as a Certification Organization by the Standards Council of Canada SCC Serving as a testing laboratory for the certification of wo...

Страница 9: ...odel 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Section 3 Labeling Owner s Manual...

Страница 10: ...10...

Страница 11: ...lation is to be preformed by a qualified installer SAVE THESE INSTRUCTIONS French version is available for download from the US Stove website http www usstove com La version fran aise est disponible p...

Страница 12: ...rning products By heating with wood you re helping to CONSERVE ENERGY Wood is our only Renewable Energy Resource Please do your part to preserve our wood supply Plant at least one tree each year Futur...

Страница 13: ...n good condition These instructions also apply to a draft inducer if used To prevent flame or smoke spillage the slide baffle must be pulled out and the fuel loading door left cracked for 10 seconds p...

Страница 14: ...NSTALLATION The following is a list of tools and materials needed to install your furnace 7 16 socket wrench 5 16 socket Best if using a power drill and a socket bit Pair of pliers or channel locks Po...

Страница 15: ...ical power return fresh air ductwork and supply air ductwork This furnace may be installed in three different configurations 1 Stand alone wood furnace 2 Add on wood furnace The furnace also has sever...

Страница 16: ...ce Clearance Rear 36 915 Back wall Arri re Mur Side wall Paroi Lat rale Side wall Paroi Lat rale Back wall Arri re Mur Side wall Paroi Lat rale Side wall Paroi Lat rale C B A J K L H E E D D Side wall...

Страница 17: ...nce with NFPA 90B 2 1 3 When installing this furnace the hot air plenum is to have a minimum height of 24 610mm if the top of the first vertical section is not flush with the top of the first horizont...

Страница 18: ...llation with a few additional requirements listed below U U The return air will duct directly to the return of the new furnace and not be pulling through any other furnace U U The output of the existi...

Страница 19: ...wiring diagram 8 Connect the damper servo motor wires harness extension to the fan control box and route to the servo motor Route wires behind side access panel 9 If required install the filter into t...

Страница 20: ...he vent housing 2 into slots on the fresh air weldment 1 located on the opposite side of where the other intake cover 3 or 4 was put Use two more screws 8 to fasten the vent housing 2 to the fresh air...

Страница 21: ...talled proceed by installing the ColdAir Plenum Box 1 onto the Filter Box with the round hole towards the furnace The Cold Air Plenum 1 should slip down inside the Filter Box with the offset pieces ca...

Страница 22: ...ductwork Drill a 7 8 hole for the fan limit control sensor rod to pass through into the ductwork The center of the limit control needs to be installed 14 from the rear of the furnace on the left side...

Страница 23: ...uld be double or triple wall pipe to ensure proper draft The chimney must exceed any part of the building or other obstruction within a 10 3 04m distance by a height of 2 0 6m Installation of an inter...

Страница 24: ...professional Make sure there are no cracks loose mortar or other signs of deterioration and blockage Have the chimney cleaned before the furnace is installed and operated When connecting the furnace t...

Страница 25: ...or and a minimum 24 gauge ventilated wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass i...

Страница 26: ...er end of the section toward the chimney Any installation with a horizontal run of furnace pipe must conform to NFPA 211 You may contact NFPA National Fire Protection Association and request the lates...

Страница 27: ...e manufacturer and install the ceiling support package or wall pass through and T section package firestops where needed insulation shield roof flashing chimney cap etc Maintain proper clearance to th...

Страница 28: ...gher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods DO NOT BURN Burning these materials may r...

Страница 29: ...this would mean not to load your furnace more than of the way up the door opening OPERATION Controlled combustion is the most efficient technique for wood heating because it enables you to select the...

Страница 30: ...ke exhaust system The ideal temperature for these gases is somewhere between 275 F and 500 F Below these temperatures the build up of creosote is promoted Above 500 degrees heat is wasted since a too...

Страница 31: ...start up and a high burn rate to increase the stove temperature Be considerate of the environment and only burn dry wood Burn small intense fires instead of large slow burning fires when possible Lear...

Страница 32: ...over the combustion maximum efficiency and security To change the door gasket simply remove the damaged one Carefully clean the available gasket groove apply a high temperature silicone sold for this...

Страница 33: ...23 REPLACEMENT PARTS 10 17 23 20 31 30 18 21 7 26 6 26 8 16 9 28 1 3 32 33 29 5 12 15 14 13 22 19 24 11 2 34 27 4 33...

Страница 34: ...ONENTS MUST BE REPLACED USING ORIGINAL MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE APPLIANCE MANUFACTURER USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY 35 35 36 40 37...

Страница 35: ...ARRANTY COMPONENTS MUST BE REPLACED USING ORIGINAL MANUFACTURERS PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM THE APPLIANCE MANUFACTURER USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY 55...

Страница 36: ...Weldment 1 30 40246 Flue Collar 6 C I 1 31 88032 Gasket Flue Collar 1 Key Number Part Number Description Qty 32 610024 Damper 1 33 88222 Damper Gasket 1 34 891135 Handle Spring Lg Nickel 2 35 892347 D...

Страница 37: ...e size Imperial gallon hour x 140 000 x E 1 1 x t E Average heat generator efficiency 0 75 t Temperature rise C b Electric furnace Re Electrical energy input rate kW t Temperature rise C c Gas furnace...

Страница 38: ...28 NOTES 38...

Страница 39: ...29 NOTES 39...

Страница 40: ...____ Company ________________________________________ Telephone No ______________________________________ Stove Inspected Chimney Swept Items Replaced ____________________________________ Service 05 D...

Страница 41: ...er 3 Painted surfaces brass or brass colored surfaces 4 5 Transportation or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential spe...

Страница 42: ...meplate attached to the stove When ordering repair parts always give the following information as shown in this list 1 The part number___________________________________________ 2 The part description...

Страница 43: ...00 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Section 4 Sampling Procedures and Test Re...

Страница 44: ...he altitude of the laboratory is 68 feet above sea level ITS representative Danick Power conducted the certification testing and completed all testing by October 9th 2014 The 7700 wood furnace was tes...

Страница 45: ...3 76 of max 40300 37488 287 42 20 IV Max capacity 62000 61900 184 45 40 Table 1 2 Emissions Efficiency CAT Qin Btu Qout Btu N ET g E lb mmBTU I 302 119 215 836 64 4 30 8 0 315 II 300 860 172 253 53 3...

Страница 46: ...3 76 29 57 20 19 4 74 77 29 85 18 17 Table 1 5 1 Fuel Measurement and Crib Description Summary PRETEST Run Pretest Fuel Weight Starting weight in lbs Pretest Moisture Dry basis Coal Bed Weight lbs 1 4...

Страница 47: ...l Gas Measurements Velocity ft sec Flow Rate dscf min Temperature F 1 636 13 58 264 2 89 9 2 184 13 02 232 5 145 8 3 287 13 39 250 6 111 8 4 429 13 39 262 0 94 8 Table 1 7 Pretest Configurations Run O...

Страница 48: ...n target output 2 Fuel Loading Completed by 1 minute Door Closed at 1 minute Primary Air Began modulating upon reaching target output Secondary Fixed Fan Auto Varied manually to maintain target output...

Страница 49: ...n the weighted average emission level results one in the below 35 category one in the 35 to 53 category one in the 53 to 76 category and one at maximum The weighted particulate emission rate was measu...

Страница 50: ...odel 7700 United States Stove Company 227 Industrial Park Rd PO Box 151 South Pittsburg TN 37380 OMNI Test Laboratories Inc Certification Test Report dated June 2016 Appendix 1 Intertek Test Report 50...

Страница 51: ...tested material product or service must first be approved in writing by Intertek The observations and test results in this report are relevant only to the sample tested This report by itself does not...

Страница 52: ...EL PROPERTIES 6 III F START UP OPERATION 7 IV SAMPLING SYSTEM 7 IV A SAMPLING LOCATIONS 7 IV A 1 DILUTION TUNNEL 8 IV B OPERATIONAL DRAWINGS 9 IV B 1 STACK GAS SAMPLE TRAIN 9 IV B 2 DILUTION TUNNEL SA...

Страница 53: ...ncy results the evaluation was conducted on October 6th 7th 8th and 9th at Polytests Inc facility located at 695 B Rue Gaudette St jean sur richelieu and situated at an elevation of 68 feet above sea...

Страница 54: ...ed ET g E g MJ E g hr E g Kg E g hr 10 000Btu I 302 119 215 836 64 4 30 8 0 135 2 9 1 92 0 135 II 300 860 172 253 53 3 31 5 0 173 4 4 1 97 0 256 III 294 565 179 945 58 1 29 3 0 154 6 1 1 87 0 341 IV 3...

Страница 55: ...7 488 61 900 Cordwood 8552 3 Btu lb Higher Heating Value III PROCESS DESCRIPTION III A DISCUSSION RUN 1 October 6th 2014 The hand fire wood furnace was set to a category 1 burn rate The air inlet is m...

Страница 56: ...imum air inlet is define by five 0 470 diameter hole and two 0 350 diameter hole in the primary Damper refer drawing for all details In the lower front of the unit the secondary air inlet is 1inch X 1...

Страница 57: ...ad of the sampling section See Figure 3 The sampling section is a continuous 14 foot section of 8 inch diameter pipe straight over its entire length Tunnel velocity pressure is determined by a standar...

Страница 58: ...Client QC inc Date March 6 2011 Project No Page 8 of 13 IV A 1 DILUTION TUNNEL...

Страница 59: ...Client QC inc Date March 6 2011 Project No Page 9 of 13 IV B OPERATIONAL DRAWINGS IV B 1 STACK GAS SAMPLE TRAIN IV B OPERATIONAL DRAWINGS IV B 1 STACK GAS SAMPLE TRAIN...

Страница 60: ...Client QC inc Date March 6 2011 Project No Page 10 of 13 IV B 2 DILUTION TUNNEL SAMPLE SYSTEMS Figure 3...

Страница 61: ...x D An integral part of the post test calibration procedure is a leak check of the pressure side by plugging the system exhaust and pressurizing the system to 10 W C The system is judged to be leak fr...

Страница 62: ...easured and must not exceed 0 02 CFM or 4 of the sampling rate Leak checks are performed checking the entire sampling train not just the dry gas meters Pre test and post test leak checks are conducted...

Страница 63: ...TIONS The Wood Furnace model Golden Eagle 7700 produced by US Stove has been found to be in compliance with the applicable performance and construction requirements of the following criteria CSA B415...

Страница 64: ...4 2 122 0 17 429 9 64 4 115 2 11 7 64 4 134 2 18 451 6 65 0 119 4 11 1 64 9 137 8 19 465 5 65 2 123 0 10 5 65 2 146 9 20 479 8 65 9 126 2 9 9 65 8 103 4 20 479 8 65 9 126 2 9 9 65 8 103 4 21 489 9 65...

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Страница 102: ...6 391 0 2003357 101 44 102 70 0 163 0 166 392 0 2019989 100 83 102 18 0 164 0 166 393 0 2029907 101 37 102 69 0 164 0 166 394 0 2019991 101 05 102 13 0 164 0 166 395 0 2029904 101 71 103 03 0 164 0 16...

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Страница 104: ...Run 1 Cat 1...

Страница 105: ...run 2 Cat 4...

Страница 106: ...Run 3 cat 3...

Страница 107: ...Run 4 Cat 2...

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Страница 109: ...on of test units 2 Set up of test units 3 Preliminary testing to establish unit operating procedures and familiarity with operating controls 4 Calibration of test equipment 5 Set up checking and opera...

Страница 110: ...t results will not be released until unit passes safety tests without modification unless authorized by laboratory manager B UNIT SET UP 1 All new units must be operated for a breaking in period as fo...

Страница 111: ...g the unit on the scale In some cases the required thermocouple locations will be inaccessible on finished units These units should have thermocouples installed by the manufacturer during construction...

Страница 112: ...ation a With no fire in unit allow reading to stabilize O2 should be 20 93 CO and CO2 should equal O b Flow the calibration gas in the unit and start stop watch Note the time required for each unit to...

Страница 113: ...a Clean probes and filter holder front housings carefully and desiccate for at least 24 hours prior to use b Filters should be numbered and filter and probe combinations labeled prior to use c Weigh d...

Страница 114: ...eakage rates in excess of 0 04 X 0 15 0 006 CFM are not acceptable Record leakage rates on form no EPA 5 TP e Once leakage check is satisfactory unplug probe and set flow to appropriate rate for test...

Страница 115: ...m no EPA 9 TP 2 Check draft imposed on cold stove with all inlets closed and a draft gauge in the chimney If draft is greater than 0 005 inches water column adjust tunnel to stack gap until draft is l...

Страница 116: ...re all doors and controls must be set to final positions for duration of test f An alarm will sound an audible signal at the 10 minutes intervals This signal a reading interval You must verify at each...

Страница 117: ...rs still assembled and filters in desiccator Allow 24 hour desiccation before weighing 4 Weigh probe filter holder units and filters at two 2 hour intervals until weight change between weighings is le...

Страница 118: ...te concentration CS 5 A 5 Adjustment factor for alternative pitot tube placement FP 6 A 6 Average dilution tunnel gas velocity VS 7 A 7 Average dilution tunnel gas flow rate Qsd 9 A 8 Particulate emis...

Страница 119: ...hr lb hr WWD Total mass of wood burned wet basis during the test run kg lb Total time of test run minutes MW Average moisture in test fuel charge wet basis To convert from dry basis to wet basis moist...

Страница 120: ...rage pressure differential across the orifice meter is not calculated Equation used Nomenclature Vm std Volume of gas sample measured by the digital mass flow controller corrected to standard conditio...

Страница 121: ...Total amount of particulate matter collected mg F1 Particulate matter collected on front filter mg F2 Particulate matter collected on second filter mg PF Post test weight gain of probe and filter hold...

Страница 122: ...stack gas or dilution tunnel dry basis corrected to standard conditions g dsm3 g dscf mn Total amount of particulate matter collected in the sampling train mg Vm std Volume of gas sample measured cor...

Страница 123: ...d measurement at the point selected for pitot tube placement mm H2O1 2 in H2O 1 2 FP Adjustment factor for correcting P values when point of average tunnel velocity is not selected for pitot tube plac...

Страница 124: ...tructed according to Method 2 specifications FP Pitot tube correction factor C 9E F Average square root of each individual velocity head P P Velocity head dilution tunnel gas mm H2O in H2O Pbar Barome...

Страница 125: ...Sample calculation 85 49 4 2M3 N de def gd X H7I 7 0 99 1 007 0 21225 H7I 7K 581 29 96 H 0 036 H 28 78hi hi kh VS 14 85 ft sec...

Страница 126: ...ctional area of dilution tunnel m2 ft2 Tstd Standard absolute temperature 293 K R TS avg Average absolute dilution tunnel temperature K R or 273 ts for metric units 460 ts for English units tS Dilutio...

Страница 127: ...matter in stack gas or dilution tunnel gas dry basis corrected to standard conditions g dscm3 g dscf Cf blank correction g dscm3 g dscf Qsd Total gas flow rate dry basis corrected to standard conditio...

Страница 128: ...gas velocity in the dilution tunnel ft min VSi Average gas velocity in the dilution tunnel during the ith 10 minutes interval ft min Tm Absolute average digital mass flow controller temperature K R T...

Страница 129: ...um filter face velocity during the test run m min ft min VmL Largest 10 minute interval metered gas volume value recorded during the test run dm3 dcf FA Filter area exposed to gas sample during train...

Страница 130: ...recision Equation used f F 7 F 7 100 7 5 Nomenclature Dual train precision Deviation between emission rate s train 1 and 2 Total emission train 1 g Total emission train 2 g Sample calculation e z fz w...

Страница 131: ...over the duration of the test run relative to the instrument range R The difference between the analyzer response at the end of the test run and the known calibration gas value ppmv or Span The upper...

Страница 132: ...A 13 Heat output rate Equation used HM I M lg Nomenclature Qout Total heat output BTU Total sampling time hr Sample calculation HM I M 1347369 244 60 Heat output rate 331320 Btu hr...

Страница 133: ...d efficiency Equation used d lg l 100 Nomenclature del Delivered heating efficiency Qout Total heat output Btu Qin Total heat input available in test fuel charge Btu Sample calculation d 1347369 16326...

Страница 134: ...d nde Z G n 453 59 lg 10f Nomenclature Elbs MM Btu Output Emission rate in pounds per million Btu s of heat output ET Total particulate emissions for the full test run g Sample calculation nde Z G 48...

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Страница 168: ...9769 3 0 8288 61 8287 61 1 000 67 64 1 003 190220 580 190190 940 1 047 67 28 1 0482 1 0446 Average calibration factor 1 0097 Previous cal factor minus Average cal factor Divided by Previous cal facto...

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Страница 171: ...2 4 958 126121 630 125974 530 5 195 86 9 5 0153 1 0116 4 0 20 56 0 25 548 81 543 81 5 000 75 74 4 941 126268 180 126121 630 5 175 87 98 4 9867 1 0092 5 0 18 01 0 28 553 82 548 81 5 010 77 36 4 936 126...

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