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UNIMETAL Sp. z o.o. 

PL 77-

400 Złotów, ul. Kujańska 10

 

tel. +48 67 2632271, fax +48 67 2632637 

[email protected]; www.unimetal-moto.com 

 
 
 

 
 
 
 

 

UNILINE QUANTUM  

MC

 

 
 

TEST LANE FOR MOTORCYCLES  

 

 

 
 

INSTALLATION MANUAL 

 

 

 

 
 
 

Issue 1.0,  February 2021

Содержание QUANTUM MC

Страница 1: ...Sp z o o PL 77 400 Z ot w ul Kuja ska 10 tel 48 67 2632271 fax 48 67 2632637 marketing unimetal pl www unimetal moto com UNILINE QUANTUM MC TEST LANE FOR MOTORCYCLES INSTALLATION MANUAL Issue 1 0 Febr...

Страница 2: ...USER MANUAL Issue 1 0 Feb 19 2021 UNILINE QUANTUM MC Page 2 36...

Страница 3: ...unit CJS 12 2 4 Control devices 13 2 4 1 Wireless remote control 13 2 4 2 Computer keyboard 14 2 4 3 Android device 14 3 TECHNICAL DATA 15 3 1 Purpose of UNILINE QUANTUM MC test lane 15 3 2 Metrologic...

Страница 4: ...USER MANUAL Issue 1 0 Feb 19 2021 UNILINE QUANTUM MC Page 4 36 6 MAINTENANCE 33 6 1 Daily maintenance 33 6 2 Weekly maintenance 33 6 3 Monthly maintenance 35 6 4 Every 3 months maintenance 35...

Страница 5: ...zard to life of the personnel 6 All the outside bolt connections should be periodically inspected 7 Regularly check whether the protection mechanisms of the devices work correctly especially the senso...

Страница 6: ...criminal and civil liability within the limits set by law In the case of changes in the construction of the device a natural or corporate person is obliged to inform the manufacturer about relevant c...

Страница 7: ...der to avoid damaging the mechanical roller modules or vehicle as well as posing a hazard to people 4 In case when in course of brake test the vehicle climbs up the driving rollers there is a danger t...

Страница 8: ...ipheral speed till the end of the test When brakes on the vehicle are applied after information displayed on Android device the wheel start to exert a braking opposite torque i e in the direction whic...

Страница 9: ...er system and the load value is displayed on the computer Android device screen Fig 2 Weighing system sensors 2 1 2 Optional equipment Wheel clamps KZ MC The roller brake tester RHB 3 could be also eq...

Страница 10: ...is digitally controlled It is used with effort meter for brake pedal or brake lever The BMS 100 device is powered by 6 standard R6 batteries and Ni MH batteries The battery charge is shown on the dis...

Страница 11: ...1 consists of rollers in frame seated on bearings Measurement is made with a special disc made with specified amount of sensory elements which are picked up by an induction sensor mounted on a main fr...

Страница 12: ...wer and processes measured signals It contains electric systems powering the test lane devices electronic systems including the CPU motherboard to which all signals cables radio devices brake pedal me...

Страница 13: ...buttons for navigation and the Enter acceptance button The remote control is powered by 2x1 5V AA batteries 1 2 Fig 8 Remote control 1 navigation buttons 2 confirm button The arrow keys see 1 in Fig 8...

Страница 14: ...oid device The Android device is the optional equipment Fig 10 depending on the selected equipment option is provided by the customer on his own or is supplied by the manufacturer The application whic...

Страница 15: ...t 0 1 N Accuracy of weighing system 3 Accuracy of brake force readings 3 Results resolution of braking force difference measurement 1 Results range of braking force difference measurement 0 99 Max mea...

Страница 16: ...ption 3 kW Power supply 3 x 400 V 60 Hz SPT 1 Power supply 3 x 400 V 60 Hz Pneumatic power supply 0 8 MPa BMS 100 Receiver power 24 V DC from the control cabinet Transmitter power 6 12 VDC from batter...

Страница 17: ...1 in Fig 11 with icons that enable to enter the program tabs Fig 11 UNILINE QUANTUM start page The standard available tabs are as follows VEHICLE selecting a vehicle type inputting vehicle data and se...

Страница 18: ...g inspectors extra settings switching between manual and full automatic mode data base connectivity ftp e mail language selection EXIT shutting the program down 4 2 Control the test procedure Operator...

Страница 19: ...test to be performed e g service brake parking brake arrows allow you to change the number of the axle on which the test is to be performed see 2 in Fig 12 Using the right left arrows you can also sel...

Страница 20: ...E icon 1 in Fig 15 a main vehicle type window Fig 15 will pop up To start entering vehicle data click New test 2 in Fig 15 then one can select a vehicle type e g motorcycle its total weight GVW range...

Страница 21: ...data base or select an existing one from the data base 1 in Fig 16 Fig 16 Select vehicle window By clicking the Test configuration button 6 in Fig 15 one can configure the test procedure in details ac...

Страница 22: ...llows you to edit the brake test in detail to select the options from the list select the box next to the item save the changes and close the window NOTE Not all options such as 4WD Test apply to moto...

Страница 23: ...e test lane is equipped with wheel clamps KZ MC for front wheel or for front and back wheel place the wheel s between clamps and use the arrow to close the front clamps and the arrow to close the back...

Страница 24: ...motorcycle on brake rollers designed for testing cars with motorcycle adapters it is important on which module right or left the test is to be performed 6 The message ATTENTION Rollers Starting Fig 2...

Страница 25: ...rs will always be displayed on the left indicator Fig 23 Rolling resistance measurement message 8 After completing the resistance bind test the system keeps the rollers rotating and automatically pass...

Страница 26: ...iption of use in 4 6 the value of the force applied to the pedal or brake lever will appear in the box 1in Fig 25 NOTE If RHB 3 is equipped with a weighing system the measured axle load value will app...

Страница 27: ...ffort meter for brake pedal or lever 1 Plug in either the effort meter for brake pedal or the brake lever 2 Put the effort meter onto the brake pedal of a vehicle or slippe the effort meter tube onto...

Страница 28: ...use the arrows and when New Vehicle option appears Fig 64 use arrow to switch to Speed Test Fig 65 Fig 64 New Vehicle window Fig 65 Speed test window 1 Drive the vehicle onto the device WARNING Try to...

Страница 29: ...the screen will display the message Keep the speed of 40km h the speed value can be freely changed depending on the needs we accelerate to a given speed and try to maintain it in the green range When...

Страница 30: ...form is lifted up and the user could leave the device Fig 68 Completed test window 4 8 Test report preview and printout To preview the report click the printer icon in the program options bar The repo...

Страница 31: ...t press EMERGENCY STOP button on control cabinet or tap on the middle of the screen the android device and repeat the measurement correctly The device motors do not start 1 Switch off the thermal prot...

Страница 32: ...h 1 Remove the cover adjust the nuts on the pins to the required height 2 If the platform does not rise due to the high weight of the vehicle increase the air pressure in installation not exceeding th...

Страница 33: ...Description RHB 3 Tightening the devices covers Use an Allen key No 5 to check that the cover is not loose If the screws connections 1 are not rigid tighten the screws There are 4 screws M8x16 in the...

Страница 34: ...system Unscrew the screws M8x16 1 by use Allen key No 13 Take off the cover 2 and check the pneumatic hoses and bellow cylinders for bent worn or cracked Make sure you don t hear any air leaking KZ MC...

Страница 35: ...Description RHB 3 Check the position sensor Check the gap between the sensor and swing arm with an feeler gauge the gab should be between 1 2mm Check the tightness of the sensor with a 17 mm plat wren...

Страница 36: ...bearing tightening tighten if necessary The detailed procedure is described in the Service Manual Check the proximity sensor Check the gap between the sensor and third roller with an feeler gauge the...

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