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Testing the chain hoist

K-Series | Version 1.03

13

Fig. 12: Diameter of the ratchet disc 

Check the pawl regularly for wear and the pawl spring 
regularly for deformation and replace if necessary

8

Testing the chain hoist

The chain hoist must be tested by a qualified person for 
safe operation in accordance with the provisions of the 
German Industrial Safety Ordinance and the BGR 500, 
Chapter 2.8, before first use and as required at intervals 
of no more than 1 year.

A person may be considered qualified if he / she has at 
least the qualifications previously given to the expert. 
The scope of testing and the inspection deadlines are 
i.a. according to the results of the risk assessment to be 
carried out.

Type, scope and deadlines of the tests described in the 
BGR 500 are previous practice and comply with the ru-
les of technology. The test is essentially a visual and 
functional test. It covers the examination of the condition 
of the components and equipment, the completeness 
and effectiveness of the safety equipment and the com-
pleteness of the test book.

If a test period of the max one year is adhered to, the 
operator can assume that this period is adequate. 
Checking the chain hoist must be verified by a log book.

9

Disposal, recycling of used devices

Please take care in your own interest and in the interest 
of the environment that all component parts of the ma-
chine are only disposed of in the intended and permit-
ted way. 

9.1 Decommissioning

Immediately decommission disused machines in order 
to avoid later misuse and endangering of the environ-
ment or personal safety.

Step 1: Eliminate all environmentally hazardous operat-

ing materials from the used device.

Step 2: If required, disassemble the machine into easy-

to-handle and usable components and parts.

Step 3: Dispose of machine components and operating 

materials by the disposal channels provided.

9.2 Disposal of lubricants

Remove any leaking, used or excessive grease at the lu-
bricating points. 

Disposal notes for used lubricants are available from the 
manufacturer of the lubricants. If necessary, request the 
product-specific data sheets.

Model

A [mm]

Standard

Limit

K1001 74,5

71,5

K 2001 

85,0

83,0

K 3001 

85,0

83,0

K 5001 

94,0

91,0

K 10001 

94,0

91,0

Содержание 6171001

Страница 1: ...K S ERIES Chain Hoist K 1001 Operating Instructions Chain Hoist K 1001 K 2001 K 3001 K 5001 K 10001...

Страница 2: ...o technical modifications and error Content Introduction 3 1 1 Copyright 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating com...

Страница 3: ...sing the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summaris...

Страница 4: ...respond to the cur rent status of the regulations and must adapt these if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operation tr...

Страница 5: ...wear personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual paragraphs of these instructions The personal protective equipment is...

Страница 6: ...accident prevention regarding steel cables used in lifting operations must be complied with DIN 685 Part 5 Nov 1981 UVV BGV D8 VBG 8 April 1997 and UVV BGV D6 VBG 9 April 2001 and DIN EN 818 7 Septem...

Страница 7: ...n to a materials recycling depot to be disposed of Type K 1001 K 2001 K 3001 Load carrying capacity t 1 2 3 Stroke mm 3000 3000 3000 Min hook to hook distance 317 414 465 Lifting force 320 N 365 N 385...

Страница 8: ...he load Falling loads can cause serious injury or death Overload is vorbidden Check that the load never exceeds the maximum load stated on the name plate Never rock the lifted load Never stand linger...

Страница 9: ...d Wear safety boots Wear protective clothing NOTE Operating personnel must be familiar with the oper ation and functions the chain hoist and the safety regulations pertaining to it The operator is res...

Страница 10: ...igns of wear Step 3 Always ensure that all safety information on the the chain hoist is clearly legible Visual inspection and maintenance Wear protective gloves NOTE Never use strong cleaning agents t...

Страница 11: ...ff chain links stiffened chain links When changing the chain check the chain guide and replace if necessary Fig 7 Chain dimensions Wear measurement and replace of the load hook Fig 8 Dimension of the...

Страница 12: ...ok Fig 11 Dimension of the hole Pin hole Load hook Pin hole Hook Wear measurement and replace the Brake system Ratchet The brake discs must be replaced as soon as the mate rial thickness standard valu...

Страница 13: ...equipment and the com pleteness of the test book If a test period of the max one year is adhered to the operator can assume that this period is adequate Checking the chain hoist must be verified by a...

Страница 14: ...nd year of manufacture on the type plate fixed to the chain hoist Example The ratchet disc for the chain hoist must be ordered The ratchet disc has number 17 in the spare pars dra wing Type of device...

Страница 15: ...2 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your author...

Страница 16: ...t Serial number ______________________ Year of manufacture 20_____ complies with all relevant provisions of the above mentioned directive as well as the other applied directives below including their...

Страница 17: ...ary 200 h as nec essary annu ally Oil of the gearing and bearing Function test of the brake system Cleaning of the brake disc Wear test of the brake disc Replace of the brake disc Wear measurement ot...

Страница 18: ...www unicraft de...

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