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12

K-Series | Version 1.03

Care, maintenance and repair

 Wear measurement and replace the pin of the load hook

The load hook-pin must be replaced as soon as a defor-
mation (see Fig. 9) can be detected and/or as soon as 
the wear has reached the limit value in the following ta-
ble.

Fig. 9: Dimension of the load hook-pin

 Wear measurement and replace the pin of the hook

The hook-pin must be replaced as soon as the wear has 
reached the limit value in the table below.

Fig. 10: Dimension of the hook-pin

*  Nominal values. The concrete value must be measured on the new 
pin. . 

Wear measurement of the pin hole, 
replacement of the complete hook

Fig. 11: Dimension of the hole

Pin hole ( Load hook)

Pin hole (Hook)

 

 Wear measurement and replace the Brake system / Ratchet

The brake discs must be replaced as soon as the mate-
rial thickness (standard value 3.0 mm) is 2.5 mm.

The ratchet disc must be replaced as soon as the wear 
has reached the limit value in the table below.

Model

P [mm]

Standard

Limit

K1001 7,5

7,1

K 2001 

10,0

9,5

K 3001 

10,0

9,5

K 5001 

14,5

13,8

K 10001 

14,5

13,8

Modell

D [mm]

Standard*

Limit

K1001 11,5

K 2001 

13,4

K 3001 

13,4

K 5001 

17,5

K 10001 

17,5

Model

P [mm]

Standard

Limit

K1001 7,5

8,0

K 2001 

10,5

11,0

K 3001 

10,5

11,0

K 5001 

15,0

15,7

K 10001 

15,0

15,7

Modell

P [mm]

Standard

Limit

K1001 12,5

13,1

K 2001 

14,5

15,2

K 3001 

14,5

15,2

K 5001 

18,0

18,9

K 10001 

18,0

18,9

ATTENTION!

Only use original parts from the hoist manufacturer 
as replacement parts.

Содержание 6171001

Страница 1: ...K S ERIES Chain Hoist K 1001 Operating Instructions Chain Hoist K 1001 K 2001 K 3001 K 5001 K 10001...

Страница 2: ...o technical modifications and error Content Introduction 3 1 1 Copyright 3 1 2 Customer service 3 1 3 Limitation of liability 3 2 Safety 3 2 1 Symbol explanation 3 2 2 Obligations of the operating com...

Страница 3: ...sing the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these operating instructions were summaris...

Страница 4: ...respond to the cur rent status of the regulations and must adapt these if necessary The operating company must unambiguously reg ulate and determine the responsibilities for instal lation operation tr...

Страница 5: ...wear personal protec tive equipment while performing different tasks on and with the machine which are indicated in the individual paragraphs of these instructions The personal protective equipment is...

Страница 6: ...accident prevention regarding steel cables used in lifting operations must be complied with DIN 685 Part 5 Nov 1981 UVV BGV D8 VBG 8 April 1997 and UVV BGV D6 VBG 9 April 2001 and DIN EN 818 7 Septem...

Страница 7: ...n to a materials recycling depot to be disposed of Type K 1001 K 2001 K 3001 Load carrying capacity t 1 2 3 Stroke mm 3000 3000 3000 Min hook to hook distance 317 414 465 Lifting force 320 N 365 N 385...

Страница 8: ...he load Falling loads can cause serious injury or death Overload is vorbidden Check that the load never exceeds the maximum load stated on the name plate Never rock the lifted load Never stand linger...

Страница 9: ...d Wear safety boots Wear protective clothing NOTE Operating personnel must be familiar with the oper ation and functions the chain hoist and the safety regulations pertaining to it The operator is res...

Страница 10: ...igns of wear Step 3 Always ensure that all safety information on the the chain hoist is clearly legible Visual inspection and maintenance Wear protective gloves NOTE Never use strong cleaning agents t...

Страница 11: ...ff chain links stiffened chain links When changing the chain check the chain guide and replace if necessary Fig 7 Chain dimensions Wear measurement and replace of the load hook Fig 8 Dimension of the...

Страница 12: ...ok Fig 11 Dimension of the hole Pin hole Load hook Pin hole Hook Wear measurement and replace the Brake system Ratchet The brake discs must be replaced as soon as the mate rial thickness standard valu...

Страница 13: ...equipment and the com pleteness of the test book If a test period of the max one year is adhered to the operator can assume that this period is adequate Checking the chain hoist must be verified by a...

Страница 14: ...nd year of manufacture on the type plate fixed to the chain hoist Example The ratchet disc for the chain hoist must be ordered The ratchet disc has number 17 in the spare pars dra wing Type of device...

Страница 15: ...2 Spare parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your author...

Страница 16: ...t Serial number ______________________ Year of manufacture 20_____ complies with all relevant provisions of the above mentioned directive as well as the other applied directives below including their...

Страница 17: ...ary 200 h as nec essary annu ally Oil of the gearing and bearing Function test of the brake system Cleaning of the brake disc Wear test of the brake disc Replace of the brake disc Wear measurement ot...

Страница 18: ...www unicraft de...

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