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59

Tec

hnical f

eatures and dimensions

ENGLISH

The panel boards of the XC-K boilers (in cascade) automatically 
switch the burners off when the temperature in the boiler reaches 
the value set on the heating controller.
They  also  manage  the  pump  to  fill  a  storage  tank  for  DHW 
production.
The heating systems are managed automatically based on the 
data detected by the boiler, external, ambient and flow probes.
The  high  temperature  zone  system  pump  is  made  ready  for 
operation by the control switch pos. 20 of the MASTER board, 
and will only switch off when the temperature set on the heating 
controller has been reached.
The  low  temperature  zone  system  pump  is  made  ready  for 
operation by the control switch pos. 21 of the MASTER board, 
and will only switch off when the temperature set on the heating 
controller has been reached.
The storage tank charge pump for DHW production switches on 
automatically and will only switch off when the temperature set 
on the heating controller has been reached.
The panel is set up to manage the modulating burners.
With  this  system  configuration,  the  heat  controller  is  capable 
of regulating:

-  direct zone system; the control unit commands the 
  system pump. The room temperature is controlled by 

the programming curves set in the heating controller;

-   one zone system with motorised mixer valve: the flow 

For practical connections, both electrical and of the probes, see the diagrams supplied with the 
panel boards code 38778 and 37901.

probe (downstream the mixer valve) must be fitted; the 
control unit commands the system pump and the mixer 
valve. The room temperature is controlled by the 

  programming curves set in the heating controller;
-  DHW production through storage tank;
-  anti-legionella function with increase of water 
  temperature  in  storage  tank  (function  not  enabled  in 

factory, but can be enabled by customer)

Содержание XC-K oil 230

Страница 1: ...E N G L I S H INSTALLATION AND MAINTENANCE INSTRUCTION 69 100 150 230 300 350 400 500 650 850 1000 1300 1550 XC K oil...

Страница 2: ...rban waste It can be taken to a special recycling centre managed by the local authorities or to a dealer who offers this service Separate disposal of a domestic appliance avoids possible negative cons...

Страница 3: ...r to system 26 3 11 Filling the system 26 3 12 Connecting gas 27 3 13 Packaging 27 3 14 Assembling casing 28 3 15 Electrical connections 32 3 16 MODULATING MASTER panel board code 37892 33 3 17 Progra...

Страница 4: ...also check the state of wear of the anode 1 4 Information for SYSTEM MANAGER The user must be instructed concerning the use and operation of his heating system in particular Deliver these instructions...

Страница 5: ...ffect the operating safety of the appliance Attention To tighten or loosen the screwed fittings use only appropriate fixed spanners Incompliant use and or inappropriate tools can cause damage e g wate...

Страница 6: ...side The CE marking certifies the compliance of the equipment with the essential safety requirements defined in the directives and applicable European regulations and that its functioning satisfy app...

Страница 7: ...t the appliance from the energy mains by acting on the switch of the system and or through the specific cut off devices Not obstruct the terminals of the intake exhaust ducts In case of failure and or...

Страница 8: ...while the burner is operating within the power range of the boiler For the value of this pressure see the tables on pages 11 13 in the column Flue gas side pressure drops The chimney must be calculat...

Страница 9: ...l be placed within their smoke pipes with respect to the front edge as per below drawing Using the boiler to minimum power the flue gas temperature fig 1a must not be less than those indicated on page...

Страница 10: ...imensions for boiler room access fig 2 T7 i mm 182 A D C Q B F E R G G H H T5 T2 T4 T4 T2 T3 T7 3 T7 T8 T8 T1 T5 40 T6 1 2 T6 O N M P T1 T3 I L T8 e mm 40 Max Temperature allowable C 100 1 Panel board...

Страница 11: ...52 252 302 302 45 60 60 65 65 S mm 3 Q H T6 A D C T8 G T7 T5 R H T6 T2 T3 T1 T4 B N M L I F E T8 T5 S O T2 T1 T4 T3 G T7 P 1 2 T8 e mm 40 40 40 40 40 fig 5 fig 6 fig 7 Boiler capacity l Maximum operat...

Страница 12: ...N6 T4 UNI 2276 PN6 T5 ISO 7 1 T6 mm DN 125 DN 125 DN 150 DN 150 DN 200 DN 200 DN 125 DN 125 DN 150 DN 150 DN 200 DN 200 DN 65 DN 65 DN 80 DN 80 DN 100 DN 100 Rp 1 Rp 1 Rp 1 Rp 1 Rp 1 Rp 1 270 270 320...

Страница 13: ...97 132 206 308 426 499 587 735 954 1204 1468 1908 2275 Combustion Efficiency 80 C 60 C 98 4 98 4 98 4 98 4 98 4 98 4 98 5 98 5 98 5 98 5 98 5 98 5 98 5 Combustion Efficiency 50 C 30 C 99 0 99 0 99 0 9...

Страница 14: ...707 918 1158 1412 1835 2188 Combustion Efficiency 80 C 60 C 98 4 98 4 98 4 98 4 98 5 98 5 98 5 98 5 98 5 98 5 98 5 98 5 98 5 Combustion Efficiency 50 C 30 C 99 0 99 0 99 0 99 0 99 0 99 0 99 0 99 0 99...

Страница 15: ...ure capacity Tr 30 C P1 kW 20 9 27 5 42 8 64 23 88 7 104 122 4 Performance at 30 of the rated heat output with low temperature capacity Tr 30 C 1 93 7 93 7 93 7 93 7 93 7 93 7 93 7 Boiler with output...

Страница 16: ...he rated heat output with low temperature capacity Tr 30 C P1 kW Performance at 30 of the rated heat output with low temperature capacity Tr 30 C 1 Boiler with output range adjustment YES NO Auxiliary...

Страница 17: ...30 C P1 kW 21 9 28 9 44 9 67 3 93 0 109 0 128 2 Performance at 30 of the rated heat output with low temperature capacity Tr 30 C 1 98 2 98 2 98 2 98 2 98 2 98 2 98 2 Boiler with output range adjustmen...

Страница 18: ...he rated heat output with low temperature capacity Tr 30 C P1 kW Performance at 30 of the rated heat output with low temperature capacity Tr 30 C 1 Boiler with output range adjustment YES NO Auxiliary...

Страница 19: ...accommodate several utilities according to specific standards and regulations in force Only after this check can the fitting between the boiler and chimney be mounted Attention If there is dust and or...

Страница 20: ...shifting it on rollers underneath the sturdy base longerons If necessary for clearance purposes the door and 3 5 BURNER The burners operating with the XC K boilers must have the EC certification and c...

Страница 21: ...it from blackening If the cooling tube is not connected to the sight glass it could break ATTENTION the flame sight glass can be very hot therefore pay the utmost attention 3 5 2 INSTALLING THE BURNE...

Страница 22: ...the hinge which the door turns on B Crosswise rotation loosening the hinges fixed on the front plate of the boiler and moving them sideways C Axial rotation screwing different tightening nuts 3 7 2 X...

Страница 23: ...side The following adjustments can be made on the door of these boiler models A Vertical adjustment by acting on the nut of the upper hinge pin which the door turns on B Crosswise rotation loosening t...

Страница 24: ...on products which must be filled after assembly and must remain at least 25 mm high with the boiler running see fig 17 Donotdischargecondensationthroughgutterdrainpipesduetothe risk of turning into ic...

Страница 25: ...on If this precaution is not taken triggering of the safety valve can cause damage to persons animals and objects for which the manufacturer cannot be held responsible Connection of expansion vessel X...

Страница 26: ...l tension points while connecting gas to avoid the risk of leakage Perceiving the smell of gas a Do not turn electric switches on or off use a telephone or any other object which can create sparks b I...

Страница 27: ...and insulation are included in separate cardboard packs The panel and accessories are inside the combustion chamber Before starting installation make sure that the length and width of the boiler body...

Страница 28: ...ased the relevant part with the specific solvent The plates are included in the document envelope Assembly sequence Ref fig 18 21 A Mount the insulation jackets pos 1 and 2 of the boiler body and secu...

Страница 29: ...the side and insert the electric inlet cables and the outlet probe capillaries through the slots at the base Fit the panel board to the upper panel pos 9 Fit the upper panel pos 9 complete with panel...

Страница 30: ...having removed the two screws on the side and insert the electric inlet cables and the outlet probe capillaries through the slots at the base Fit the panel board to the upper panel pos 13 Fit the uppe...

Страница 31: ...touch the appliance with wet and or moist parts of the body and or in bare feet do not pull the electric cables do not leave the appliance exposed to atmospheric agents rain sun etc unless expressly...

Страница 32: ...switch 21 Pz2 mixed zone system pump switch 33Working thermostat 35Safety thermostat The heating controller probes boiler storage tank external flow are included in the supply the ambient probes 1 an...

Страница 33: ...110 C MAX T HS2 85 C 01 08 BOILER BUS ID 10 C 80 C MIN T HS2 10 C 0 11 VOLTAGE CURVE 11 0 00 10 00V CURVE 11 U2 0V 0 00 10 00V CURVE 11 U2 10V 00 120 C CURVE 11 T1 0 C 00 120 C CURVE 11 T2 100 C 0 00...

Страница 34: ...al values Value range Description DOMESTIC HOT WATER PRODUCTION 00 01 OFF ON CHARGE PUMP 01 ON 00 01 02 03 PARALLEL PUMP RUNNING 01 00K 50K T DHW 20K 5K 30K DHW HYSTERESIS 5 degrees 00 min 30 min DHW...

Страница 35: ...00 00 01 02 00 03 MF 1 4 T NOM 30 C 5 25 MF 1 4 HYSTERESIS 5 C 5 25 F 15 FUNCTION 0 Exit level using RETURN C OK 1 2 1 2 1s C C C BUS ID 1 2 11 Mod Run 2 1 PARAMETERS PROGRAMMABLE BY TECHNICIAN FOR H...

Страница 36: ...w Rat HIGH temperature return Rbt LOW temperature return Vmix2 zone mixer valve motorised Pz1 HIGH TEMPERATURE zone heating system pump Pz2 LOW TEMPERATURE zone heating system pump VE expansion vessel...

Страница 37: ...nk charge pump for DHW production switches on automatically and will only switch off when the temperature set on the heating controller has been reached The panel is set up to manage the modulating bu...

Страница 38: ...R HEATING CONTROLLER type E8 5064 00 01 OFF ON TEMPERATURE MASTER 30 C 110 C MAX T HS1 MAX T HEADER 10 C 80 C MIN T HS1 MIN T HEADER 01 ON 85 C 10 C 0 01 BUS CONNECTION 01 00 01 OFF ON BUS SUPPLY 01 O...

Страница 39: ...iler at 1 in the second leave dashes Set value of first stage of second boiler at 1 in the second leave dashes If there are more than 2 boilers in cascade enable the first stages of the boilers in cas...

Страница 40: ...EMPERATURE MIN FLOW TEMPERATURE FROST PROTECTION TEMP OUTSIDE TEMP DELAY HEATING SLOPE DISTANCE B HEAT SINK Exit level using RETURN Default Individual values Value range Description SOLAR M F MF 1 4 F...

Страница 41: ...urner 1 2 Press OK 2 3 Turn the knob 3 until mm appears on the display 4 Press OK 2 2 1 Switch the selector 1 to the symbol of the mixer valve 2 Press OK 2 3 Turn the knob 3 until the number 15 appear...

Страница 42: ...rature of the boiler n 2 is regulated by the heating controller to achieve this the thermostat must be placed at maximum full scale pos 32 Modulation of the burner will be managed by heat control The...

Страница 43: ...urner 1 2 Press OK 2 3 Turn the knob 3 until mm appears on the display 4 Press OK 2 2 1 Switch the selector 1 to the symbol of the mixer valve 2 Press OK 2 3 Turn the knob 3 until the number 15 appear...

Страница 44: ...E heating system distribution fig 28 Ps DHW recirculation pump P1 circulation pump Pb DHW production charge pump SPF storage tank probe KF E8 5064 heat control boiler probe KF 1 Lago Basic 0201 RV 1 h...

Страница 45: ...ached The storage tank charge pump for DHW production switches on automatically and will only switch off when the temperature set on the heating controller has been reached The panel is set up to mana...

Страница 46: ...switch 21 Pz2 mixed zone system pump switch 33Working thermostat 35Safety thermostat The heating controller probes boiler storage tank external flow are included in the supply the ambient probes 1 and...

Страница 47: ...ODULATION CASCADE DHW LEVELS CONTROL VARIANCE DISPLAY NOMINAL OUTPUT INDEX DISPLAY SWITCH VALUE DISPLAY REMAINING min BLOCK TIME DISPLAY MAXIMUM BOILER TEMPERATURE BOILER DYNAMICS UPWARD BOILER DYNAMI...

Страница 48: ...egrees DHW FOLLOWUP THERMOSTAT INPUT THERMOSTAT FUNCTIONING Exit level using RETURN LOAD THROUGH Default Individual values Value range Description HEATING CIRCUIT 1 HEATING CIRCUIT FUNCTION PUMP MODE...

Страница 49: ...Run 2 1 PARAMETERS PROGRAMMABLE BY TECHNICIAN FOR HEATING CONTROLLER Lago Basic 0201 RV 1 1 2 3 1 1 Switch selector to burner 1 2 Press OK 2 3 Turn the knob 3 until 2 appears on the display dual stag...

Страница 50: ...a motorised mixer valve domestic hot water production Key Vmix2 zone mixer valve motorised Pz1 HIGH TEMPERATURE zone heating system pump Pz2 LOW TEMPERATURE zone heating system pump VE expansion vesse...

Страница 51: ...k charge pump for DHW production switches on automatically and will only switch off when the temperature set on the heating controller has been reached The panel is set up to manage the modulating bur...

Страница 52: ...IN T HS1 MIN T HEADER BUS CONNECTION BUS SUPPLY HYSTERESIS HYSTERESIS TIME MINIMUM LIMIT MAX T HS2 BOILER BUS ID MIN T HS2 VOLTAGE CURVE CURVE 11 U2 CURVE 11 U2 CURVE 11 T1 CURVE 11 T2 CURVE 11 UA T W...

Страница 53: ...cade enable the first and second stages of the boilers in cascade See E8 5064 heating controller instruction book Default Individual values Value range Description DOMESTIC HOT WATER PRODUCTION CHARGE...

Страница 54: ...EMPERATURE MIN FLOW TEMPERATURE FROST PROTECTION TEMP OUTSIDE TEMP DELAY HEATING SLOPE DISTANCE B HEAT SINK Exit level using RETURN Default Individual values Value range Description SOLAR M F MF 1 4 F...

Страница 55: ...urner 1 2 Press OK 2 3 Turn the knob 3 until mm appears on the display 4 Press OK 2 2 1 Switch the selector 1 to the symbol of the mixer valve 2 Press OK 2 3 Turn the knob 3 until the number 15 appear...

Страница 56: ...rature of the boiler n 2 is regulated by the heating controller to achieve this the thermostat must be placed at maximum full scale pos 32 Modulation of the burner will be managed by heat control The...

Страница 57: ...o burner 1 2 Press OK 2 3 Turn the knob 3 until 2 appears on the display dual stage burner 4 Press OK 2 2 1 Switch the selector 1 to the symbol of the mixer valve 2 Press OK 2 3 Turn the knob 3 until...

Страница 58: ...igh temperature zone 1 low temperature zone controlled by a motorised mixer valve domestic hot water production Boiler n 1 is fitted with a panel board code 37892 boiler n 2 is fitted with a panel boa...

Страница 59: ...ached The storage tank charge pump for DHW production switches on automatically and will only switch off when the temperature set on the heating controller has been reached The panel is set up to mana...

Страница 60: ...NS Information for system manager The system manager must be instructed concerning the use and operation of his heating system in particular Give the system manager the SYSTEM MANAGER OPERATING INSTRU...

Страница 61: ...lating an inspection or maintenance contract Inspections help to determine the actual status of the appliance and to compare it with the nominal status This is done through measuring controls and obse...

Страница 62: ...parts Maintenance of burner Burner maintenance must be carried out by personnel authorised by its manufacturer or else the warranty shall be terminated Checking ignition electrode Burner maintenance...

Страница 63: ...63...

Страница 64: ...more it reserves the right to modify its products as deemed necessary or useful without affecting their essential features 46033 casteldario mantova Italy tel 39 0376 57001 telefax 39 0376 660556 info...

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