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2

Model SH-PP Owner’s Manual

movement is provided by a system blower, located
behind the ionizers and collector cells which exhausts
clean air at a specified rate.

3.1

Power Packs

Each power pack converts 75 watts of 115 volt, single-
phase AC power to high voltage DC for the ionizers and
collection cells. This combination of components is
called a working module.

Standard power packs supply positive DC voltage of
approximately 11 KVDC to the ionizer circuit and 5.5 to
7.3 KVDC to the collection cell.

Power packs are mounted in electrical enclosures on
the component access door. Each power pack supplies
power to a discrete module of components. Each has a
dedicated externally mounted indicator lamp and
illuminates to indicate normal operation.

The maximum total current in the power pack’s high
voltage DC output circuit is 5 milliamperes, rated by UL
as safe for operating personnel. In the event of a short
circuit or overload condition on its output side, the power
pack deactivates and the indicator lamp will not
illuminate. Upon removal of the overload, voltage
automatically returns to normal and the indicator lamp
will illuminate. The power pack is self-protecting against
overloads (e.g., dirty components, short circuits in
ionizer and cell circuits).

When 115 VAC power is removed from the power pack
circuit, an internal resistor bleeds off residual charge
from the ionizer and cell sections. As a precaution,
however, when the component access door is opened,
the blade of an insulated screwdriver should be used to
ground components prior to handling.

3.2

Ionizers

Each ionizer supports nine (9) 15 mil diameter tungsten
steel wires. These wires are spring mounted and exactly
centered between aluminum ground plates. When high
DC voltage is applied to the wires, a powerful field
charges contaminant particles. Special convoluted
insulators separate high voltage from grounded
members.

3.3

Collection Cells

Each cell contains a series of parallel plates, alternately
charged and grounded, whose plates are in-line with the
direction of airflow. Charged plates are connected
electrically and suspended from four (4) triangular
shaped insulators on each end plate of the cell.

3.4

Filters

Prefilters and afterfilters promote even air distribution
across the ionizers and the collector cells. Prefilters trap
large particulate as it enters the system while afterfilters
keep agglomerated dry material from being re-entrained
as cleaned air exits the precipitator. Filters can take
many forms but normally are of the mechanical type,
aluminum metal mesh, encased in an aluminum frame.

3.5

Junction Boxes

Top mounted junction boxes are equipped with terminal
strips for 115 VAC single-phase power entry. UAS layout
drawings and UAS wiring diagrams define the exact
nature of required field connections.

3.6

Other Equipment

SMOG-HOG

®

 Air Cleaning Systems may be supplied

with an assortment of special-purpose devices such as
plenums and filters. System components may be
shipped skid mounted or as subassemblies. To be sure
that the system and all of its components perform to
specification, care must be taken to understand the
scope of the installation task - from handling to
assembly.

4.

INSTALLATION

4.1

Inspection Note

Upon receipt of your unit, check for any shipping damage.
A damaged carton indicates that the equipment may
have received rough handling during shipping that may
have caused internal damage. Notify your delivery
carrier and enter a claim if any damage is found.

4.2

Storage

If system installation is delayed for an extended period
(one month or more), protect system components as
follows:

1. Store in a cool, dry location. Do not disassemble. Do

not remove components.

2. Cover duct and unit openings with plastic sheeting

and duct tape, plumbing openings with plastic hole
plugs.

3. Cover system with plastic sheeting and seal with

duct tape.

!

C A U T I O N

Risk of electrical shock. A residual DC voltage will
remain on high voltage components for a short time
after power is removed. Prior to handling, ground
components using an insulated screwdriver, refer to
Figures 2 and 3.

Содержание SMOG-HOG SH-PP

Страница 1: ...SMOG HOG MODEL SH PP Owner s Manual ...

Страница 2: ...FERENCE ______________________________________________________ UNIT MODEL _________________________________________________________________ UNIT SERIAL NUMBER ________________________________________________________ HIGH VOLTAGE POWER SUPPLY NUMBER _______________________________________ SYSTEM ACCESSORIES ______________________________________________________________________________ _____________...

Страница 3: ... Manual Cleaning Methods 6 6 4 When Are Components Clean 7 7 TROUBLESHOOTING 7 7 1 Tools Required 7 7 2 Checkout Before Testing 8 7 3 Troubleshooting Procedures 8 7 4 Power Pack AC Voltage Checks 8 7 5 DC High Voltage Checks Without Utilizing A High Voltage Probe 8 7 6 Measuring for High Voltage DC Only 9 7 7 Checking Ionizers 9 7 8 Checking Collection Cells 9 7 9 Indicator Lamp 9 8 BENCH TEST PRO...

Страница 4: ......

Страница 5: ...when disposing of pollutants collected on the collection components 2 UNIT NOMENCLATURE SMOG HOG Air Cleaning Systems can include various combinations of plenums and conditioning devices connected in series in the direction of airflow The SMOG HOG unit configuration is clearly defined on documents and nameplates refer to Figure 1 SMOG HOG units consist of modules each module acting as one electric...

Страница 6: ...ies of parallel plates alternately charged and grounded whose plates are in line with the direction of airflow Charged plates are connected electrically and suspended from four 4 triangular shaped insulators on each end plate of the cell 3 4 Filters Prefilters and afterfilters promote even air distribution across the ionizers and the collector cells Prefilters trap large particulate as it enters t...

Страница 7: ... connections prevent air and liquid leakage during operation Systems handling oily emissions should have all welded seams with ductwork pitched to proper collection points usually toward the SMOG HOG itself Duct velocities should generally be within 1500 to 2500 FPM Gaskets and sealant must be compatible with the material collected and the temperature of the airstream 4 4 Installation SMOG HOG Air...

Страница 8: ...wiring diagram 5 OPERATION 5 1 Pre Start up Checks Loose Fittings SMOG HOG systems pass rigid inspection before shipment However vibrations during transit and installation may have loosened certain bolts nuts or other attaching devices Check and tighten as required Installing Components If ionizers and collection cells were removed for shipment or installation refer to Figure 10 for proper install...

Страница 9: ...h ionizers from the module noting the condition of contact springs distorted skewed standoff insulators dirty and ionizer wires broken sagging Wires should be taut and centered between ground plates Remove both collector cells from the module noting the condition of contact springs distorted skewed cell plates dirty bent skewed triangular insulators dirty Ionizer and collector cell cabinet tracks ...

Страница 10: ...air will greatly shorten drying time Cleaned components may also be dried out by placing them in the system and placing the system on line with all power pack enclosure toggle switches in the off position for approximately 30 minutes 6 3 Manual Cleaning Methods The manual cleaning method selected for a given system will depend on the type of contaminant rate of deposit facility limitations such as...

Страница 11: ...ing 5 Walls ceiling and doors are free of heavy buildup 6 Blower has been checked for heavy buildup cleaned if required 7 TROUBLESHOOTING THE FOLLOWING SECTIONS ARE FOR THE USE OF TRAINED PERSONNEL ONLY Before proceeding with troubleshooting check for proper electrical alignment of contact springs and contact screws refer to Figure 10 Improper electrical alignment and deformed contact springs can ...

Страница 12: ... the Troubleshooting Guide Table 1 7 4 Power Pack AC Voltage Checks Refer to Figure 11 and Figure 12 1 Check that the power pack enclosure toggle switch is in the on position 2 Check that the two interlock switches are engaging a Power Pack Enclosure b Component Access Door 3 Visually inspect a High voltage wires from the power pack to the door feed through insulators damaged burnt appearance b Bo...

Страница 13: ... read 10 0 to 11 1 KVDC with the indicator lamp illuminated 5 If the ionizer voltage is low open component access door and check for a voltage at the contact washer to the ionizer door feed through insulator of 10 0 to 11 1 KVDC If voltage is still low refer to Power Pack AC Voltage Check If not the problem is within the ionizer components broken wire bridged or cracked standoff insulators refer t...

Страница 14: ...ately 30 minutes Indicator lamp fails to illuminate 1 Refer to blinking indicator lamp Statements 1 Refer to blinking indicator lamp Statements 1 through 8 1 through 8 2 No 120 VAC to the power pack 2 Check engagement of power pack and component access door interlock switches Check for loose wire terminations broken wires 3 Power pack failure 3 Refer to Section 7 4 4 Indicator lamp failure 4 Refer...

Страница 15: ...manual cleaning bent parts broken ionizer wires cracked or carbon track standoff insulators deformed contact spring grounding to an adjacent ionizer wet ionizer from washing TESTING A COLLECTOR CELL The cell can be tested in the same manner as an ionizer with the following exceptions Step 1 Select one collector cell to be tested Step 2 Connect high voltage wire to power pack connector identified a...

Страница 16: ...taining nut 5 Open component access door and remove defective insulator 6 Remove long screw from insulator 7 Clean RTV sealant from door surface 8 Install replacement insulator reversing the above procedure making sure to apply a thin coat of sealant RTV to base insulator C AU T I O N When the system is operating 115 VAC is present in this enclosure even with the toggle switch in the off position ...

Страница 17: ... Afterfilters Aluminum 18 x 18 3 8 x 7 8 21 1248 Power Pack 03 1497 High Voltage Wire Kit for Ionizer and Collector Cell 37 0026 Door Feed Through Insulator 02 0749 Door Feed Through Insulator Assembly includes 37 0026 Insulator 20 2748 LED Green Indicator Lamp 02 0331 Indicator Lamp Assembly 6V Incandescent Red Lens 20 0258 Lamp Socket for 02 0331 20 0260 Lens Red for 02 0331 20 0467 Bulb Incande...

Страница 18: ...eek Road Cincinnati Ohio 45242 Tel 1 800 252 4647 For prompt service please specify 1 Unit Model Number nameplate 2 Part Number or Part Description refer to Section 9 4 10 2 Returning Parts When returning parts directly to UAS for any reason call UAS for a return material authorization number RMA Mark this number prominently on the returned package to assure prompt handling and service 10 3 Freigh...

Страница 19: ...r 4 Units in Series Number of Ties High 1 through 6 Number of Ionizer s and Collector Cells Per Tier 1 through 8 SMOG HOG Packaged Precipitator Figure 2 Grounding the Collection Cell Figure 3 Grounding the Ionizer Figure 4 Typical Drain Trap Configuration Figure 5 Unloading A Single Unit Figure 6 Typical Spreader Bar ...

Страница 20: ...16 Model SH PP Owner s Manual Figure 7 Lifting SMOG HOG Modular Unit Figure 8 Lifting Loose Pieces Figure 9 Suggested Corner Gasket ...

Страница 21: ...Model SH PP Owner s Manual 17 Figure 10 Installation of Ionizer Collector Cell Components ...

Страница 22: ...anual Figure 11 Label Wiring Diagram SH PP Figure 12 H V Power Supply Input Output Connections Figure 13 Ionizer and Cell Voltage Measurement with Access Door Closed Figure 14 Ionizer Wire Replacement Figure 15 Wiring Diagram ...

Страница 23: ......

Страница 24: ...ETHER WRITTEN ORAL OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANT ABILITY FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT As Purchasers exclusive remedy for any defects in the equipment UAS will exchange or repair any defective parts during the warranty period provided such parts are returned prepaid to UAS factory The obligation of UAS is limited to furnishing replacement parts F O B U...

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