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104362-08 - 1/23

Alliance SL

Installation, Operating & Service Instructions

  •  If there is a check valve (sometimes in water meter), backflow preventer or pressure-reducing valve,  

    install an adequate size expansion tank.

F.  FILLING THE HEATER

  •  Completely fill heater.
  •  Water connections completed and free of leaks.
  •  Check for proper installation of relief valve.
  •  Close drain valve.
  •  Open highest hot water faucet.
  •  Open cold water inlet valve and fill system.

G. FLUSHING THE HEATER

 

•  Inform the home owner to flush the water heater if they experience a ‘silky’ feel accompanied by a  

    mild odor to the water.  See Flushing the Heater on Page 6 for details.

H. WIRING 

 

See Figure 1 & 2 and separate TPI control wiring diagrams.

  •  TPI requires 24V to operate.  See TPI installation for details.
  •  Wire either as a heating zone or separate circulator.
  •  Water heater temperature is controlled by TPI thermostat.
 • 

WARNING: Boiler must have high limit control set no more than 200°F.

WATER TEMPERATURE REGULATION
WARNING: Exposure to 125°F or hotter water can cause scalding injuries. Appropriate caution must 
be taken when using hot water. Special supervision must be given to those who cannot act quickly 

such as children, disabled or elderly persons.

The input of heat into the tank is controlled by an immersion thermostat. These 

automatic controls are set at the factory to maintain a water temperature of 120°F.  

Note:  Although these thermostats are designed to industry standards, they can 

fail to control temperature properly without any notice, and therefore should be 

tested periodically for your protection.

DANGER:  IF YOU DISCOVER EXTREME HOT WATER COMING FROM THE 
FAUCET, IMMEDIATELY SHUT OFF THE MAIN SWITCH TO THE BOILER AND 
CALL COMPETENT SERVICE PERSONNEL.  ANY OVERHEATED WATER IS 
A POTENTIAL HAZARD TO LIFE AND PROPERTY.  DO NOT OPERATE UNTIL 
THE SOURCE OF THE PROBLEM HAS BEEN DETERMINED AND    

 

       

 

    ELIMINATED.

 

•  Water temperature over 125°F can cause severe burns instantly or death from scalds.
•  Children, disabled and elderly persons are at the highest risk of being scalded.
•  See instruction manual before setting temperature at the water heater.
•  Feel water before bathing or showering.

5

 Service Information

4

 Installation Checklist  

(continued)

Содержание ALLIANCE SL AL27SL

Страница 1: ...ructions for future reference Models AL27SL AL35SL AL50SL AL70SL AL70CSL Residential Commercial Manual Contents Page 1 General Information 2 2 Specifications Ratings 3 3 Installation Guidelines 5 4 In...

Страница 2: ...e of any hot water system The Company cannot supervise the installation and therefore makes it a specific condition of the warranty that the customer will supervise the installation and use of this pr...

Страница 3: ...14 14 0 45 Additional Performance Specifications Based on 50 F inlet water temperature 200 F boiler supply to coil Outputs may vary depending on boiler size boiler water supply temperature flow rate t...

Страница 4: ...in Diameter in Shipping Weight lbs Cold Water Inlet Hot Water Outlet To Boiler From Boiler T P Valve AL27SL 39 1 4 20 172 3 4 M 3 4 F 3 4 M 3 4 M 3 4 F AL35SL 39 1 4 22 3 4 185 3 4 M 3 4 F 3 4 M 3 4 M...

Страница 5: ...ROTECTION FROM WATER DAMAGE CAUTION All water heaters have a risk of leakage at some unpredictable time IT IS THE CUSTOMER S RESPONSIBILITY TO PROVIDE A CATCH PAN OR OTHER ADEQUATE MEANS SO THAT THE R...

Страница 6: ...er location All water supply fittings on this heater are brass do not over tighten or strip threads It is recommended to use a union as per Figures 1 2 and 3 Do not apply heat directly to the cold wat...

Страница 7: ...than what is normally expected even if the heater had been flushed prior to this period of inactivity To avoid adverse reactions to this elevated pH the heater MUST be properly flushed and a sample o...

Страница 8: ...AND PREPARING THE WATER HEATER Remove the cardboard box which comes packaged with the heater It should contain the following TPI thermostat T P valve and a Tee foamed lid and screws B LOCATION Solid...

Страница 9: ...tter water can cause scalding injuries Appropriate caution must be taken when using hot water Special supervision must be given to those who cannot act quickly such as children disabled or elderly per...

Страница 10: ...rating temperature 4 Adjust left side lever to the desired differential See Figure at right and TPI Diagram 1 The TPI thermostat will call for heat when the tank temperature has fallen to the set diff...

Страница 11: ...104362 08 1 23 Alliance SL Installation Operating Service Instructions Indicating Light Temperature Adjust Differential Adjust Screw A TPI CONTROL DIAGRAM 2 TPI CONTROL DIAGRAM 1 6TPI Control Diagram...

Страница 12: ...structions Outgoing 24V wires to relay or zone valve Incoming 24V power connection Outgoing 110V wires to circulator Chase Nipple Conduit Incoming 24V power connections NOTE Use proper conduit and cha...

Страница 13: ...Installation Operating Service Instructions Installation Diagram Using Zone Valves Installation Diagram Using Separate Circulator Figure 2 Installation Using Circulator Figure 1 General Configuration...

Страница 14: ...14 104362 08 1 23 Alliance SL Installation Operating Service Instructions Figure 3 Commercial 7 Installation Piping Figures continued...

Страница 15: ...sing Tank Flange L Nut Small outside O ring Large inside O ring Proper Tightening Sequence for Top Mount Coil CAUTION Does not require excessive force to seal properly 3 2 1 6 4 7 2 5 3 8 1 Incorrect...

Страница 16: ...1 23 Alliance SL Installation Operating Service Instructions Standard Wiring for Circulator with Boiler Maintaining a Temperature of 180 Wiring for Burner Control L8148E 9 Circulator Burner Control Wi...

Страница 17: ...17 104362 08 1 23 Alliance SL Installation Operating Service Instructions Wiring for 4 Zone Valve Wiring for 3 Wire Zone Valve 10 Zone Valve Wiring Diagrams...

Страница 18: ...18 104362 08 1 23 Alliance SL Installation Operating Service Instructions Switching Relay R8845U or SR 501 Switching Relay SR 502 or SR 503 11 Switching Relay Wiring Diagrams...

Страница 19: ...19 104362 08 1 23 Alliance SL Installation Operating Service Instructions Switching Relay SR 504 with Priority Option 11 Switching Relay Wiring Diagrams continued...

Страница 20: ...Immersion Well 105616 01 4 Drain Valve 102802 01 5 O Ring 1 3 16 in 111964 01 6 Outer O Ring 6 3 4 in 101539 01 Inner O Ring 6 1 4 in 7 Gasket Kit 107180 01 8 Hardware Kit 101538 01 TPI Control 10137...

Страница 21: ...action has solved your problem contact U S Boiler Company LLC as follows to obtain the number of a qualified service person in your area SALES SUPPORT U B BOILER COMPANY LLC P O BOX 3020 LANCASTER PA...

Страница 22: ...g the repair of replacement of such component parts YOUR ACTION When you discover a defect immediately notify the dealer from whom the heater was purchased If you cannot locate the dealer contact the...

Страница 23: ...23 104362 08 1 23 Alliance SL Installation Operating Service Instructions SERVICE RECORD SERVICE PERFORMED DATE...

Страница 24: ...24 104362 08 1 23 Alliance SL Installation Operating Service Instructions U S Boiler Company LLC P O Box 3020 Lancaster PA 17604 1 888 432 8887 www usboiler net...

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