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INDIVIDUAL TESTING OF DUAL REGULATORS

If regulator test indicates that one or both regulators in a pair may
be malfunctioning, each regulator in that pair must be tested indi-
vidually as follows:

1. Check pressure of each nitrogen cylinder as detailed on

Page 2.

2. Disconnect low pressure hoses from both regulators being

tested. See Figure 4.

3. Install appropriate quick-connect plug in outlet of Regulator

No. 1.

4. Connect test assembly to quick-connect plug using quick-

connect test hose provided with kit.

5. Install pipe plug in outlet of Regulator No. 2.

FIGURE 4

002697

NOTICE

If test gauge reading exceeds maximum
regulator pressure (Table 3) when nitrogen
cylinder valve is opened, immediately
open test kit control valve and close nitro-
gen cylinder valve. Gauge readings in
excess of maximum regulator pressure
indicate a malfunctioning regulator.

6. Make certain test kit valve is closed.

7. Using handwheel, slowly open nitrogen cylinder valve while

observing test gauge.

8. With nitrogen cylinder valve fully open for one minute, observe

test gauge pressure. The test kit gauge must read as follows:

Acceptable Pressure Range

Regulator

Minimum

Maximum

Model

Part No.

psi

(bar)

psi (bar)

________

_______

_________

_________

Rego

14796/14797

210

(14.5)

230

(15.9)

Rego

19821 or

65

(4.5)

85

(5.9)

(Subsurface) 16123/16124

TABLE 3

9. Observe test kit gauge while opening test kit valve for 2 – 3

seconds. (In order to conserve nitrogen, this test should not
exceed 3 seconds.) The test kit gauge must read as follows:

Minimum Required

Regulator

Flow Pressure

Model

Part No.

psi

(bar)

________

_______

________________

Rego

14796/14797

140

(9.7)

Rego

19821 or

45

(3.1)

(Subsurface) 16123/16124

TABLE 4

10. Close nitrogen cylinder valve and open test kit valve to relieve

remaining pressure.

11. Remove pipe plug from outlet of Regulator No. 2.

12. Remove test kit, quick-connect hose, and quick-connect plug

from Regulator No.1 and install in outlet of Regulator No. 2.

13. Install pipe plug in outlet of Regulator No. 1.

14. Repeat Steps 6 through 10 to test Regulator No. 2.

15. Remove test kit, quick-connect hose, and quick-connect plug

from outlet of Regulator No. 2.

16. Remove pipe plug from outlet of Regulator No. 1.

17. Replace regulator that is malfunctioning.

18. Reconnect low pressure nitrogen hoses to regulator outlets.

Wrench tighten snugly; do not overtighten.

19. Return system to normal operating condition by performing

Post-Test Procedures on Page 5.

REGULATOR TEST
Page 4

8-1-11

REV. 2

TEST KIT

DUAL REGULATORS

REMOVE
HOSE

REMOVE
HOSE

QUICK-CONNECT
HOSE

QUICK-CONNECT
PLUG

PIPE
PLUG

Содержание ANSUL PS-1000

Страница 1: ...ANSUL FIRE SUPPRESSION SYSTEM OPERATION AND MAINTENANCE MANUAL Part No 78661 03...

Страница 2: ......

Страница 3: ...ASSEMBLY OPERATION MAINTENANCE INSTRUCTIONS ANSUL FIRE SUPPRESSION SYSTEM MODEL PS 150 PS 300 PS 500 PS 1000 PS 2000 PS 3000 TYCO FIRE PROTECTION PRODUCTS MARINETTE WISCONSIN 54143 2542...

Страница 4: ...rom hourly to monthly based on the needs of the situation Inspections should always be conducted at regular intervals Maintenance to provide maximum assurance that the system will operate effectively...

Страница 5: ...ion 8 Maintenance 9 11 Temperature Correction Charts F 8833 F 8834 Nitrogen Cylinder Valves F 81397 Service and Repair F 8832 Pressure Regulator Test Manual F 78695 AUTOMAN II C Releasing Device Manua...

Страница 6: ......

Страница 7: ...dome is directed away from tank NOTICE If bursting disc requires replacement order as follows System Model No Disc Part No ________________ ____________ PS 150 1568 PS 300 1568 PS 500 1905 PS 1000 311...

Страница 8: ...3 d Raise puncture pin to assure safe cartridge installation e Screw cartridge into actuator and hand tighten f Replace cartridge guard and insert ring pin through guard into puncture lever link g Sea...

Страница 9: ...nk valve to OPEN position 22 Insert ring pin through valve handle into bracket and seal with visual inspection seal Part No 25940 23 To give maximum assurance that the system will operate effectively...

Страница 10: ...vate remote manual electric pull station in accordance with manufacturer s instructions OR Pull ring pin push RED strike button on AUTOMAN II C releasing device This is not an option when provided wit...

Страница 11: ...follows System Model No Disc Part No ________________ ____________ PS 150 1568 PS 300 1568 PS 500 1905 PS 1000 3117 PS 2000 3 inch 3117 PS 3000 3 inch 3117 PS 2000 4 inch 13355 PS 3000 4 inch 13355 f...

Страница 12: ...at puncture pin is fully retracted to assure safe cartridge installation e Screw cartridge into actuator and hand tighten f Replace cartridge guard and install screws 14 When Provided If remote actuat...

Страница 13: ...g device 23 Repeat Steps 20 21 b 21 c and 22 for each additional detector 24 After verifying operation of final detector reset control unit and rearm releasing device repeating Steps 20 21 b and 21 c...

Страница 14: ...ine detectors for mechanical damage corrosion and obstructions NOTICE Do not activate detection system Should activation of detection system be desired the maintenance examination procedures following...

Страница 15: ...It is a precision product Do not bend or kink it Install only one bursting disc per tank b Disconnect the union elbow c Disassemble the SILVER bursting disc flange s or union d Clean mating surface of...

Страница 16: ...ompletion of all steps is vital to assure that the system will operate effectively and safely If additional actuators are provided alternate use of the actuators is recommended 24 Check each nitrogen...

Страница 17: ...all cartridge in AUTOMAN II C releasing device by completing the following steps a Check that releasing device is in the cocked position If not repeat Steps 15 b and 15 c NOTE If release will not rema...

Страница 18: ......

Страница 19: ...ing Nitrogen Cylinder Pressures One Stanton Street Marinette WI 54143 2542 USA 1 715 735 7411 www ansul com 2018 Johnson Controls All rights reserved All specifications and other information shown wer...

Страница 20: ...e of 1450 psi 100 bar on the pressure gauge The temperature of the cylinder is 40 F 4 C Reference to the chart shows that this is above the temperature correction line and the cylinder does not need t...

Страница 21: ...itrogen Cylinder Pressures One Stanton Street Marinette WI 54143 2542 USA 1 715 735 7411 www ansul com 2018 Johnson Controls All rights reserved All specifications and other information shown were cur...

Страница 22: ...ture of the cylinder is 80 F 27 C Reference to the chart shows that this is above the temperature correction line and the cylinder does not need to be replaced 2 One of the nitrogen cylinders of an AN...

Страница 23: ...78707 78707 N A 5 Safety Disc and Washer 78711 78711 419102 6 Plug Safety Relief 78709 78709 N A 4 5 6 2 3 1 002563 RS Standard Valve 4 6 2 1 002564 RS Quick Opening Valve 5 5 7 6 3 1 4 002565 2 Pneum...

Страница 24: ......

Страница 25: ...ent hole with a stiff unbreakable wire probe of lesser diam eter that vent hole Threads corroded nicked cross Replace destroying affected cap to prevent reuse threaded or worn Cut checked deformed sti...

Страница 26: ...pplicable parts list Nitrogen Cylinder Rust spots pits and corrosion deposits Clean corroded areas with a wire brush replacing cylinder if there is any corrosion penetration or repaint using a primer...

Страница 27: ...adjust screw or bracket replace bracket Worn or missing protective cylinder Replace webbing Part No 3360 or grommet Part No 8688 bracket webbing or grommet Wrong cylinder retaining bracket Replace br...

Страница 28: ...ting other than the hose to reel connection Pneumatic Actuation Corroded jammed or broken Clean repair to free movement or replace System puncture lever Dull bent or damaged puncture pin Replace pin m...

Страница 29: ...LARGE DRY CHEMICAL TWIN AGENT AFFF HALON 1211 AND AQUASONIC NITROGEN OPERATED SYSTEMS Pressure Regulator Test Manual 002694...

Страница 30: ......

Страница 31: ...t Part No 78689 includes the following components see Figure 1 Test Kit Assembly Includes Pressure Relief Valve Low Pressure Gauge 3 8 in Male Quick Connect Plug 3 8 in Ball Valve Flow Restrictor Exha...

Страница 32: ...Tank Valve at tank inlet 2 Make certain Blue Hose Clean Out Valve is closed AQUASONIC System 1 Pull ring pin and close Red Nitrogen Shut off Valve at tank inlet 2 Pull ring pin and close Black Water L...

Страница 33: ...conds In order to conserve nitrogen this test should not exceed 3 seconds The test kit gauge must read as follows Minimum Required Regulator Flow Pressure Model Part No psi bar ________ _______ ______...

Страница 34: ...psi bar ________ _______ _________ _________ Rego 14796 14797 210 14 5 230 15 9 Rego 19821 or 65 4 5 85 5 9 Subsurface 16123 16124 TABLE 3 9 Observe test kit gauge while opening test kit valve for 2 3...

Страница 35: ...efore test 2 Reassemble union and wrench tighten AQUASONIC System 1 Open Red Nitrogen Line Shut off Valve at low pressure nitro gen manifold Insert ring pin through valve handle into bracket and insta...

Страница 36: ...ire suppression system indicates a pressure of 1350 psi 93 bar on the pres sure gauge The temperature of the cylinder is 80 F 27 C Reference to the chart shows that this is below the minimum recommend...

Страница 37: ...ders of an ANSUL fire suppression system indicates a pressure of 1600 psi 110 3 bar on the pressure gauge The temperature of the cylinder is 80 F 27 C Reference to the chart shows that this is below t...

Страница 38: ...chart shows that this is above the temperature correction line and the cylinder does not need to be replaced 2 One of the nitrogen cylinders of an ANSUL AQUASONIC fire suppression system indicates a p...

Страница 39: ......

Страница 40: ...Part No 78695 02 Copyright 2011 Tyco Fire Protection Products All rights reserved TYCO FIRE PROTECTION PRODUCTS MARINETTE WI 54143 2542...

Страница 41: ...INSTALLATION ANSUL OPERATION AND AUTOMAN II C MAINTENANCE RELEASING MANUAL DEVICE ANSUL 001799...

Страница 42: ......

Страница 43: ...icular interest depending upon one s responsibility ANSUL AUTOMAN II C is an electrical mechanical device It requires periodic care Maintenance to provide maximum assurance that your releasing device...

Страница 44: ......

Страница 45: ...remote manual cable pull station ANSUL AUTOMAN II C RELEASING DEVICE FIGURE 1 004300 1 VISUAL INDICATOR WINDOW 2 WIRING INSTRUCTIONS 3 RELEASE MECHANISM 4 RESET LEVER 5 STRIKE BUTTON 6 ELECTRIC SWITC...

Страница 46: ...tion Operation and Maintenance Manual pro vided with the Ansul Fire Suppression System for the maximum allowable length of actuation line piping INSTALLATION INSTRUCTIONS UL R5998 6 16 95 Page 2 TO EX...

Страница 47: ...secure 1 2 in 13 mm rigid conduit from ANSUL AUTOMAN II C release assembly to pull station using pulley elbows Part No 45771 for changes in direction Do not use more than 8 pulley elbows between the r...

Страница 48: ...d install jumper J2 across terminals 4 and 5 Terminals 1 through 3 are provided for auxiliary device con nections Auxiliary equipment is controlled through the action of switch S1 Refer to the followi...

Страница 49: ...the Installation Operation and Maintenance Manual s furnished with the Ansul Fire Suppression System and disarm remove the agent tank assembly actuation mechanism before test firing 2 Check ANSUL AUTO...

Страница 50: ...and replace if cartridge weight is 1 4 oz 7 1 g or more below weight stamped on car tridge Install fully charged cartridge and hand tighten Refer to the Installation Operation and Maintenance Manual p...

Страница 51: ...TRIKE button and open enclo sure 2 Insert ring pin as shown in Figure 9 3 Remove cartridge and install safety shipping cap 4 Perform steps 2 through 4 in the TEST OF WIRING section on page 5 5 Perform...

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Страница 54: ...Part No 17788 09 1995 Ansul Incorporated Litho in U S A ANSUL INCORPORATED ONE STANTON STREET MARINETTE WI 54143 2542...

Страница 55: ...ANSUL AUTOMAN II C EXPLOSION PROOF RELEASING DEVICE Installation Operation and Maintenance Manual 001799...

Страница 56: ......

Страница 57: ...of particular interest depending upon one s responsibility ANSUL AUTOMAN Il C is an electrical mechanical device It requires periodic care Maintenance should be conducted at six month intervals to pr...

Страница 58: ......

Страница 59: ...osure The enclosure also contains four surface mounting holes 1 VISUAL INDICATOR WINDOW 2 WIRING INSTRUCTIONS 3 RELEASE MECHANISM 4 RESET LEVER 5 STRIKE BUTTON 6 ACTUATION CARTRIDGE FIGURE 1 000443 OP...

Страница 60: ...ecure the enclosure at location utilizing the four mounting holes Use lag screws or toggle bolts depending on the mounting surface Figure 2 provides detailed mounting data FIGURE 2 001804 3 DO NOT INS...

Страница 61: ...TED ON SOLENOID LABEL PART NO 31492 24 VDC 32525 120 VAC 32526 240 VAC ALL INTERCONNECTING WIRING NUMBER 18 AWG MIN ENCLOSED IN CONDUIT SUITABLE FOR HAZARD OUS LOCATIONS DISCONNECT POWER CIRCUIT BEFOR...

Страница 62: ...actuation line may be either the actuation line vent which relieves automatically or the pressure relief valve pull ring to effect total pres sure relief 4 Pull ring pin close and lock the release co...

Страница 63: ...provided is not long enough obtain wire rope Part No 4595 and splice lengths with two sleeves Part No 4596 Do not allow wire rope splice to be within 12 in 305 mm of any pulley elbow 7 Fasten pull sta...

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Страница 65: ......

Страница 66: ...TYCO FIRE PROTECTION PRODUCTS Copyright 2011 Tyco Fire Protection Products ONE STANTON STREET All rights reserved MARINETTE WI 54143 2542 1 715 735 7411 Part No 31496 02...

Страница 67: ...in 45 7 cm 11581 36 in 91 4 cm 6 Bursting Disc Union 1 1 2 in 3 8 cm 1567 1567 7 Pressure Regulator 24232 24232 8 Poppet Valve 2 required 1732 1732 9 Ball Valve 1 2 in 2 required 68781 68781 10 Valve...

Страница 68: ......

Страница 69: ...the product names listed in this material are marks and or registered marks Unauthorized use is strictly prohibited ITEM NO DESCRIPTION PART NO REPLACEMENT PARTS 1 Fill Cap 30411 2 Gasket 3461 3 Hose...

Страница 70: ......

Страница 71: ...CEMENT PARTS 1 Fill Cap 30411 2 Gasket 3461 3 Hose Adaptor Assembly 2 required 423581 4 Quick Opening Actuator Assembly 2 required 11160 5 Hose Assembly 18 in 45 7 cm 11580 6 Hose Assembly 36 in 91 4...

Страница 72: ......

Страница 73: ...ART NO REPLACEMENT PARTS 1 Fill Cap 30411 2 Gasket 3461 3 Hose Adaptor Assembly 4 required 423580 4 Quick Opening Actuator Assembly 4 required 11160 5 Hose Assembly 18 in 45 7 cm 4 required 11580 6 Sa...

Страница 74: ......

Страница 75: ...DESCRIPTION PART NO REPLACEMENT PARTS 1 Fill Cap 30411 2 Gasket 3461 3 Hose Adaptor Assembly 6 required 423580 4 Quick Opening Actuator Assembly 6 required 11160 5 Hose Assembly 18 in 45 7 cm 6 requir...

Страница 76: ......

Страница 77: ...TOR ASSEMBLY PARTS LIST PAGE 1 2 5 002568 11 10 6 6 9 4 8 7 3 1 9 ITEM NO DESCRIPTION PART NO Actuator Booster Assembly 23980 1 Box 35784 2 Cover 35783 3 Nameplate 27292 4 Receiver Cartridge Actuator...

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