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408-1724

Crimping Dies 48858-1 through 48861-1

Rev N

6 of 6

Tyco Electronics Corporation

Figure 10

Detail A

Inspection of

Wire Barrel

Crimping Dies

Detail B

Inspection of

Insulation Barrel

Crimping Dies

GO element must pass completely through

the die closure.

NO-GO element may enter partially, but must

not pass completely through the die closure.

Wire Barrel Dies Bottomed

But Not Under Pressure

Cap Screws and

Stop Plate Removed

Socket Head

Cap Screws

Pin-Keys in Tight Position

Wire Barrel Dies Bottomed

But Not Under Pressure

Figure 11

ITEM

DESCRIPTION

QTY PER

DIE SET

DIE SET NUMBERS AND COMPONENT PART NUMBERS

48858-1

48859-1

48860-1

48861-1

1

Stationary Die

1

307809-1

307809-2

307809-3

307809-4

2

Screw

4

1-23030-3

3

Moving Die

1

307810-1

4

Insert, Insulation

2

45873-4

5

Key Assembly, Adjustable

2

313291-5

6

Spring

2

1-22279-9

7

Stop Plate

1

307130-1

8

Spring

2

6-59683-8

9

Screw

2

2-21000-8

10

Sleeve

2

306363

11

Washer

2

21055-6

12

Washer

4

306098-2

1-23030-3

307810-2

45873-1

313291-4

1-22279-9

307130-1

6-59683-8
2-21000-8

306363

21055-6

306098-2

1-23030-3

307810-3

45873-2

313291-3

1-22279-9

307130-2

6-59683-8
2-21000-8

306363

21055-6

306098-2

1-23030-3

307810-4

45873-4

313291-3

1-22279-9

307130-3

6-59683-8
2-21000-8

306363

21055-6

306098-2

1

6

5

12

4

12

2

5

6

3

8

10

9

11

7

Содержание 48858-1

Страница 1: ...imping Heads 58422 1 69066 1752877 1 and 1752787 1 For detailed information on the hydraulic power unit and hydraulic crimping head refer to the instructions packaged with these tools These dies are designed to crimp AMPLI BOND and PLASTI GRIP terminals on wire sizes 8 AWG to 2 AWG Dies are coated with a preservative to prevent rust and corrosion Wipe preservative from dies particularly from crimp...

Страница 2: ... 8 11 51 453 12 29 484 6 11 51 12 29 15 47 609 16 26 640 4 453 484 15 47 609 16 26 640 2 11 51 453 12 29 484 Figure 3 Figure 4 Stationary Die Bottom of Terminal Tongue Faces Stationary Die Moving Die Terminal Wire Barrel Rests Against Stop Plate 3 With yoke open place terminal on dies See Figure 4 4 Bottom of terminal tongue should face stationary die and terminal wire barrel should rest against s...

Страница 3: ...ASTI GRIP terminals 7 If the insulation crimp does not grip or support wire insulation as described in step 6 loosen socket head cap screws and set the pin keys in the medium position Then follow Steps 3 and 4 8 Make another test crimp over previously crimped terminal Figure 6 Wire fully inserted 1 Crimp centered on wire barrel 2 Correct color code and die combination Terminal insulation color mat...

Страница 4: ...e in the die closure area or on the bottoming surfaces of the dies These deposits may prevent the dies from bottoming fully and may also cause excessive wear in the die closure surfaces thereby affecting the quality of the crimp The dies should be wiped clean frequently with a clean cloth 4 2 Visual Inspection Visually inspect the die closure surfaces for flattened broken pitted or chipped conditi...

Страница 5: ...om both stationary and moving insulation dies and move pin keys all the way out so that insulation crimping sections of dies are in the tight position See Figure 10 Detail B 8 Press and hold insulation die down against pin key and tighten the socket head cap screws 9 With wire barrel dies bottomed inspect the insulation crimp die closure using the proper plug gage in the same manner as steps 3 thr...

Страница 6: ...DESCRIPTION QTY PER DIE SET DIE SET NUMBERS AND COMPONENT PART NUMBERS 48858 1 48859 1 48860 1 48861 1 1 Stationary Die 1 307809 1 307809 2 307809 3 307809 4 2 Screw 4 1 23030 3 3 Moving Die 1 307810 1 4 Insert Insulation 2 45873 4 5 Key Assembly Adjustable 2 313291 5 6 Spring 2 1 22279 9 7 Stop Plate 1 307130 1 8 Spring 2 6 59683 8 9 Screw 2 2 21000 8 10 Sleeve 2 306363 11 Washer 2 21055 6 12 Was...

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