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Accelerating the World of Cooking

Service Manual

for the turbochef

residential single and double wall ovens

Содержание TDO30

Страница 1: ...Accelerating the World of Cooking TM Service Manual for the turbochef residential single and double wall ovens 2008 TurboChef Technologies Inc TM...

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Страница 3: ...For further information call 866 447 3783 or 1 214 379 6000...

Страница 4: ...hese procedures and instructions to help ensure satisfactory baking results and years of trouble free service Errors descriptive typographic or pictorial are subject to correction Speci cations are su...

Страница 5: ...ations 1 1 Electrical Speci cations 1 1 Dimensions Double Wall Oven 1 2 Dimensions Single Wall Oven 1 2 Installation 1 3 Installation Safety Instructions 1 3 Double Wall Oven Cabinet Dimensions 1 5 Si...

Страница 6: ...Controls 3 1 Cook Modes 3 2 Bake 3 2 Broil 3 2 Convection Bake 3 2 Convection Roast 3 2 Roast 3 2 Warm Setting 3 2 Proof Setting 3 2 Basic Cooking 3 3 The Sabbath Mode 3 3 Self Clean Mode 3 4 Section...

Страница 7: ...or Microwave Safety 5 4 Halogen Light Assembly 5 5 Lower Oven Door Double Wall Oven Only 5 5 Removing Reinstalling the Lower Oven Door 5 5 Halogen Bulb Replacement 5 6 Microwave System 5 6 Doubler Cir...

Страница 8: ...11 Solid State Relay K1 L1 Speedcook Heating Elements 5 12 Solid State Relay K11 Bake and Convection Elements Double Wall Oven Only 5 12 Solid State Relay K12 Broil Elements Inner and Outer Double Wal...

Страница 9: ...Impingement Systems 6 9 Blower Motors Speedcook Oven 6 9 Convection Fan Lower Oven 6 10 Microwave System 6 10 Testing a Capacitor 6 10 Testing a High Voltage Diode 6 10 Testing a High Voltage Transfor...

Страница 10: ...Trim Assembly Removal A 10 Control Housing Detail A 12 Upper Electrical Compartment DWO Gen 1 A 13 Di erentiating Between DWO Gen 1 and DWO Gen 2 A 13 Upper Electrical Compartment DWO Gen 2 and SWO A...

Страница 11: ...should be serviced only by quali ed service personnel Contact TurboChef Customer Service 866 447 3783 for examination repair or adjustment Use this appliance only for its intended purpose as describe...

Страница 12: ...n each oven prior to release to the owner Grounding Instructions This appliance must be connected to a grounded metallic permanent wiring system or an equipment grounding conductor should be run with...

Страница 13: ...r some equipment with sensitivity to signals below these limits may experience interference If any equipment experiences interference the follow ing steps should be considered Increase the physical di...

Страница 14: ...iv SAFTEY INSTRUCTIONS This page intentionally left blank...

Страница 15: ...Section 1 Specifications and Installation...

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Страница 17: ...d Distributor Catalytic Converter The catalytic converter removes odors and grease from the air inside the cook cavity It is also responsible for limiting and removing any smoke from the cavity in cas...

Страница 18: ...epth 17 5 445 mm Cooking Space 3 75 ft3 106 m3 Dimensions Single Wall Oven Oven Dimensions Height 26 5 673 mm Width 30 762 mm Depth 23 875 606 mm Depth from wall Door Closed 4 25 108 mm Depth from wal...

Страница 19: ...the lower door prior to lifting the oven from the front Double Wall Model only DO NOT remove the top door of the oven during installation or at any other time This door should only be removed by an au...

Страница 20: ...186 kg 105 kg Figure 1 2 Cabinet Dimensions and Specifications Double Wall Oven Figure 1 3 Cabinet Dimensions and Specifications Single Wall Oven Wall Installation Figure 1 4 Cabinet Dimensions and Sp...

Страница 21: ...lide plate Figure 1 5 below This plate will make installation and future servicing of the oven easier Double Wall Oven Cabinet Dimensions Cabinet Width min 30 762 mm Wood Fascia Thickness min 10 mm Ro...

Страница 22: ...umer is aware of and has access to the provided oven literature and operating instructions NOTE You may screw or nail the base slide plate in place if required NOTE If the cabinet is not built to the...

Страница 23: ...Section 2 Oven Controls and Cooking The Speedcook Oven...

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Страница 25: ...and or user options 6 CookWheel inner knob Turn to navigate through the options on the display Press knob to select an option begin a preheat cycle or initiate a cook cycle 7 CookWheel outer knob Turn...

Страница 26: ...eeds This mode is ideal for products like banana chips and other dried fruits as well as dried meats like beef jerky Sheet pans TurboChef te on screens and pizza pans with or without holes are all rec...

Страница 27: ...e pre programmed settings or not In addition to any set tings that the user saves the settings for the last ten cooks are always saved in this mode The Favorites mode gives the user access to Convecti...

Страница 28: ...Wheel to O Using the Convection Bake Function The Favorites mode gives the user access to the convection bake function When set to convection bake the Speedcook oven operates as a standard convection...

Страница 29: ...r CookWheel knob or start key Roast Rack of Lamb 14 to 16 oz 1 Rack To start cook cycle select Begin Preheat SUGGESTED SETTINGS mins secs Cook Time Oven Temp Adjust Settings Begin Preheat 04 00 500 PR...

Страница 30: ...the cook cycle the user can choose one of the following four options No Change Select if dish is cooking to expectations Cook Less Select if product is overcooking or internal temperature is too high...

Страница 31: ...the inside needs to cook longer Brown More Select if the inside meets expectations but outside needs to cook longer Cook and Brown More Select if both the inside and outside need to cook longer Done...

Страница 32: ...ings Figure 2 3 2 Use the inner CookWheel knob to scroll to the cook time and press the knob to select it Figure 2 4 3 Turn the inner CookWheel knob to adjust the cook time in 5 second increments The...

Страница 33: ...Done to con rm changes or Original Settings to cancel changes Figure 2 9 Saving to Favorites By allowing the user to store up to 9 999 cook settings the Favorites mode allows the user to cook anythin...

Страница 34: ...in Favorites At any time and as often as the user likes the user may rename any of the cook settings saved in Favorites To change the name of a setting stored in Favorites 1 Turn the CookWheel to Fav...

Страница 35: ...Section 3 Oven Controls and Cooking Lower Oven Double Wall Oven Only...

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Страница 37: ...original position The timer does not begin counting down until the knob is pressed back in The oven will chime four times at the end of the timer cycle 5 Lock Key When the door is locked a graphical...

Страница 38: ...rfect holding temperature for food Proof Setting The Proof setting uses heat from the top and bot tom of the oven to keep the cook cavity at 90 105 F 32 41 C the perfect temperature for yeast dough to...

Страница 39: ...The bottom oven when used in combination with the top oven o ers the user an expanded capacity WARNING Due to the concealed heating element in the bottom oven make sure to not cover or line the bottom...

Страница 40: ...vity temperature is below 500 F 260 C To initiate a self clean 1 Ensure the cook cavity is empty and remove all oven racks NOTE Failure to remove the oven rack will cause the rack to discolor Failure...

Страница 41: ...Section 4 Info Mode...

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Страница 43: ...and select Select 6 Use the inner CookWheel knob to scroll to and select the sound to be turned on or o Figure 4 3 By default all oven sounds are turned on Preheat is Done This sound indicates the ove...

Страница 44: ...ll to and select Oven Setup 4 Scroll to and select Display 5 For Double Wall Oven models only select Top Oven or Bottom Oven Figure 4 4 6 If Top Oven was selected scroll to and select Brightness 7 Adj...

Страница 45: ...ed with the oven CAUTION Software updates are generation speci c Installing Gen 2 software on a Gen 1 oven and vice versa will disable the oven Replace the SD Card to restore oven operation see page A...

Страница 46: ...etup mode to test individual oven components by turning them on or o and to set di erent con guration settings for the oven To access Installer Setup 1 From the Info Mode select Oven Setup 2 From Oven...

Страница 47: ...Section 5 Oven Systems...

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Страница 49: ...on during a cook cycle When the oven is cooling down the stirrer motor turns o when the cook cavity temperature recedes below 160 F 71 C To visually test stirrer motor operation go to Bake which will...

Страница 50: ...he hinge pockets Convection System Lower Oven Double Wall Oven Only The lower oven convection system is designed to rapidly heat and recirculate air into the cook cavity This section contains informat...

Страница 51: ...and J15 8 Control voltage leaves the control board to the relay board for relay operation 9 To install a new door hold the door by the sides and slide the door into the hinge pockets in the same manne...

Страница 52: ...e the door closes For Gen 1 ovens when the secondary monitor and lock switches are closed the I O control board opens the K2 relay to prevent a direct short to the 20 amp fuse The right lock switch cl...

Страница 53: ...g the tool provided with kit RWD 3014 2 Remove the bulb by gently pulling it out of the socket 3 Install the new bulb 4 Reinstall the cover using the tool provided with kit RWD 3014 to tighten it Lowe...

Страница 54: ...arate transformers are incorporated one is the 1 10 step up multiplying the incoming voltage by 10 the other is the lament transformer that supplies approximately 3 5 VAC to the magnetron laments to w...

Страница 55: ...high voltage diode becomes non conducting with the charged high voltage capacitor in series with the high voltage winding When the transformer gets to its negative peak of 2400 the voltage applied to...

Страница 56: ...isplay Cable CAUTION When connecting the lower dis play to the control board ensure that it is connected correctly An incorrect connection can cause the control board and or the lower display to fail...

Страница 57: ...when reset Also look for a burned or damaged M O V denoted by the triangle is placed onto pin one For Gen 1 ovens the lower display cable is connected to the control board s P13 connector For Gen 2 ov...

Страница 58: ...r Relay K8 Preheat Gen 1 Oven The K8 relay is a 30 amp double pole double throw class F 24 VDC relay coil The K8 relay controls the L1 voltage to the Speedcook oven s preheat element When the CookWhee...

Страница 59: ...remain on until the convection cycle is no longer selected 24 VDC to the activating terminals of the relay The N O switch closes to send L1 voltage to the preheat element When the RTD registers that...

Страница 60: ...he 12 VAC transformer is located on the relay board terminals RBJ18 1 and 2 Thermostat Cook Cavity To prevent temperature from running away during normal oven operation each oven is monitored by a the...

Страница 61: ...es above 475 F 246 C The catalyst material is very sensitive to certain chemical compounds Irreversible damage can occur if the catalyst is exposed to cleaning chemicals containing phosphates NaOH sil...

Страница 62: ...5 14 OVEN SYSTEMS This page intentionally left blank...

Страница 63: ...Section 6 Troubleshooting...

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Страница 65: ...gnetron Failure Blower Failure Oven Over Temperature Oven Door Open Gen 1 When the door is closed two cams are rotated by the door s actuators to close the left and right interlock N O switches These...

Страница 66: ...wo cooling fans sends voltage pulses of 5 VDC to the control board These pulses are created when a magnet on the cooling fan oscillates around the sensor If one of the fans is not spinning for any rea...

Страница 67: ...ontrol board Faulty wiring Faulty relay board Gen 2 only Possible components to be replaced BMSC Blower motors Control board Relay board Gen 2 only Magnetron Failure A current transformer located on t...

Страница 68: ...2 location If no voltage is present then the lights screens clock etc will not function 3 Disconnect the N O wire from the terminal Blower Failure Troubleshooting 1 Con rm the motor is turning freely...

Страница 69: ...24 VDC output Investigate shorted wiring before replacing the power supply 4 To test the switch in the open position turn the CookWheel to the o position 5 Apply the probes of the voltmeter to the now...

Страница 70: ...at 75 F 24 C 4 Remove P10 from the board and test the upper sensor on pins P10 19 and P10 20 for 109 ohms at 75 F 24 C 5 If 109 ohms or appropriate value are present replace the control board and ret...

Страница 71: ...ng fans are CookWheel Speedcook oven Mode knob lower oven 140 F 60 C snap switch Speedcook oven 160 F 71 C snap switch lower oven If 120 VAC is present the transformer is faulty and the relay board ne...

Страница 72: ...o 24 VDC found check the K1 and K8 relays for shorted closed condition 10 If after performing the above steps the cooling fans are still not functioning completely remove the oven from the cabinet for...

Страница 73: ...urn the CookWheel to favorites 12 Test the cooling fan motor assemblies by applying voltmeter probes to the terminals on the motor The voltage reading should be 120 VAC If 120 VAC is present and the f...

Страница 74: ...R Never attempt to measure high voltage directly Death or serious injury could result 1 Disconnect the oven from the power source 2 Fully discharge the capacitors to ensure accuracy If either motor do...

Страница 75: ...oltage to the K1 SSR Testing for control voltage to the K8 relay Gen 1 Testing relay 14 preheat Gen 2 Testing for a K9 relay that is stuck open Testing for a K1 SSR that is stuck open 3 Disconnect the...

Страница 76: ...ays Gen 1 or K1 and relay 14 on the relay board Gen 2 to verify both are receiving control voltage from the control board Oven is Heating up Very Slowly 1 Turn the CookWheel to Bake to begin preheatin...

Страница 77: ...terminals of the K9 relay that are now exposed They should register continuity with an ohms test If they do not verify the relay is receiving voltage from the blue wires still attached to the relay i...

Страница 78: ...ge reading for each should be 24 VDC When the oven mode dial is turned to any of the seven cooking settings the control board sends voltage to activate the relays which supply power to the heating ele...

Страница 79: ...and B1 and B2 terminals individually A 208 240 reading will show an open relay 0 will show a closed relay Testing for a K13 Relay that is Stuck Open 1 Disconnect the two L2 blue wires from the K13 N...

Страница 80: ...6 16 TROUBLESHOOTING This page intentionally left blank...

Страница 81: ...Section 7 Oven Schematics...

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Страница 83: ...SAFETY INTERLOCK 1 COM 3 4 NO 2 LOWER BLOWER LINE FILTER Ref P N RM34 0100 Ref P N RM34 0102 UPPER BLOWER LINE LOAD LF1 VAC J4 J5 J2 J1 P7 P8 470 Ohm 2 Watt 5 AMP F3 FUSE TO F3 FUSE MAG THERMO SWITCH...

Страница 84: ...LCW HX4 COM NO OT2 N O THERMAL SWITCH 160 F OPERATION K11 DOOR LIGHT SWITCH 1 TO 1 RIBBON CABLE USB1 TO CLOCK ASSEMBLY USB RECEPTACLE PRTD3 PRTD2 DOOR LATCH ASSEMBLY LOWER COOK WHEEL HX5 K12 HX6 C LT...

Страница 85: ...ER 1 COM 3 4 NO 2 OT 3 P30 LOWER OVEN N C HI LIMIT 280 F L280 35F UPPER OVEN N C HI LIMIT 270 F L250 35F OT 2 P30 PRTD4 N O COOLING FAN THERMOSTAT 140 F OPERATION CLK CLOCK ASSEMBLY 01 MANUAL RESET SP...

Страница 86: ...4 K12 OT2 K11 HX6 SW9 PRTD3 PRTD2 DOOR LIGHT SWITCH Generation 2 SPEAKER TO CLOCK ASSEMBLY To Lower Oven Display USB RECEPTACLE To Upper Oven CookWheel To Lower Oven Mode Knob To Upper Oven Display I...

Страница 87: ...0 OVEN HI LIMIT N C L250 35F OT 2 P30 PRTD4 STR FAN1 CLK CLOCK ASSEMBLY 01 MANUAL RESET FAN2 Single Wall Oven SPEAKER TO CLOCK ASSEMBLY To Lower Oven Display USB RECEPTACLE To Upper Oven CookWheel To...

Страница 88: ...Not Used J15 1 Blower Status Upper J15 2 Blower Status Lower J15 3 Not used J15 4 Not used J15 5 Monitor J15 6 Monitor Return J15 7 Primary J15 8 Primary return J15 9 Secondary J15 10 Secondary retur...

Страница 89: ...enable J22 5 PWM0 0 10VDC upper J22 6 PWM1 0 10VDC lower J22 7 24V output J22 8 Ground J22 9 Cooling Fan CTL J22 10 Ground J22 11 Door Light output J17 1 Convection Heater output J17 2 Bake Heater out...

Страница 90: ...7 8 OVEN SCHEMATICS This page intentionally left blank...

Страница 91: ...Appendix Replacing Oven Components...

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Страница 93: ...100213 All A 14 A 20 A 7 A 13 A 14 Catalytic Converter RWD 9066 All A 24 A 23 Clock Assembly RWD 9253 All A 12 A 5 Clock Ring Gasket RWD 9450 All A 12 A 5 Clock Transformer 104139 DWO Gen 1 A 18 A 10...

Страница 94: ...n 1 2 A 11 A 4 Dial Temperature RWD 9380 DWO Gen 1 2 A 11 A 4 Diode H V 100481 All A 14 A 20 A 7 A 13 A 14 Display Assembly Upper TFT RWD 9294 All A 12 A 5 Display Lower RWD 9295 DWO Gen 1 2 A 11 A 4...

Страница 95: ...lock RWD 9437 DWO Gen 1 A 14 None Harness L V Lower Oven Gen 2 RWD 9541 DWO Gen 2 A 22 None Harness L V Upper Oven Gen 2 RWD 9540 DWO Gen 2 SWO A 16 None Harness Lower Oven RWD 9408 DWO Gen 1 A 22 Non...

Страница 96: ...Lower Oven RWD 9383 DWO Gen 1 2 A 28 A 24 Receptacle Meat Probe 104159 DWO Gen 1 2 A 28 A 24 Relay Assembly N A DWO Gen 1 A 14 A 7 Relay Board RWD 9545 FRU DWO Gen 2 SWO A 18 A 11 Relay K1 101281 All...

Страница 97: ...23 Thermostat 280F Open on Rise 104167 All A 14 A 17 A 22 A 7 A 17 A 9 Top Cover Front RWD 9356 All A 6 A 8 A 1 A 2 Top Cover Rear RWD 9355 All A 6 A 8 A 1 A 2 Transformer H V 104137 All A 14 A 17 A 8...

Страница 98: ...peedcook Oven RWD 9458 x2 Harness Failsafe Microwave RWD 9555 None None Harness Fuse Cooling Fan RWD 9553 None None Oven Lower see pages A 28 A 29 N A None None Component and Assembly Location DWO Gen...

Страница 99: ...n DWO Gen 1 and Gen 2 Item Description Item Part Hardware Description Hardware Part Number s Oven Speedcook DWO Gen 1 see pages A 25 N A None None Oven Speedcook DWO Gen 2 see pages A 25 N A None None...

Страница 100: ...e wall and placed upon a cart capable of supporting approximately 230 lbs 105 kg Item Description Item Part Hardware Description Hardware Part Number s Air Switch 102009 Screw 4 40 x 5 8 PPH SS 101550...

Страница 101: ...en Inner Door Skin Replacement Front Trim SWO Handle Speedcook Oven Top Cover Front USB Port Gen 2 Top Cover Rear Cover Back SWO Oven Speedcook SWO Air Switch Blower Exhaust Thermostat 270F Open on Ri...

Страница 102: ...mage WARNING Failure to properly reconnect the wiring harness will result in damage to critical oven components Carefully note the orientation and location of every wire connection 1 Remove the oven d...

Страница 103: ...CRES Clip Press On Nut 8 5 x 5 101682 x3 104189 Light Switch 104141 Screw 8 x 1 2 PHPH PLT 101689 x2 Outer Frame DWO RWD 3006 None None Outer Frame SWO RWS 9005 None None Switch Assembly Mode RWD 9257...

Страница 104: ...aker 101688 x2 RWD 9567 Figure A 5 Control Housing Detail DWO Gen 1 Display Assembly Upper TFT Clock Assembly Bracket Control Assembly Bracket Control Assembly Light Switch CookWheel Support Plate Con...

Страница 105: ...ed in these sections as failure to do so could result in serious injury or death CAUTION Before removing installing any component make sure it is disconnected from the wire harness where applicable Di...

Страница 106: ...Amp Gen 1 100599 None None Harness L V Clock RWD 9437 None None Harness Upper Oven RWD 9407 None None Heater Cover Plate RWD 9156 Screw SH MTL 8 x 1 2 Serrated PHTRH 101688 x8 High Limit Switch 102075...

Страница 107: ...ct Mag Cooling LHS Thermostat 280F Open on Rise Diode H V Capacitor H V Bracket Capacitor EMI Filter Figure A 7 Control Housing Detail DWO Gen 1 Front View Terminal Block Fuse Block Bracket Fuse and T...

Страница 108: ...ssembly see page A 21 N A Screw 8 32 x 5 8 LG SEMS PPHD SS 102926 x2 Snubber Electrical RWD 9497 None None Stirrer Motor Gear 104174 Screw M3 x 8mm LG PPHD S S 101668 x2 Stirrer Motor Hub 104175 None...

Страница 109: ...former RWD 9433 None None Wire H V Ground Diode RWD 9436 None None Wire Upper Switch RWD 9432 None None EMI Filter Cooling Fan EC Upper Transformer H V Snubber Electrical Mag Air Diverter Assembly Ge...

Страница 110: ...ard RWD 9545 FRU Screw 6 32 x 3 8 INT TOOTH PPH SS 102911 x4 SD Card Gen 1 RWD 9500 None None SD Card Gen 2 RWD 9562 None None Speaker 104214 Screw SH MTL 8 x 1 2 Serrated PHTRH 101688 x2 Controls Ass...

Страница 111: ...mbly Figure A 10 Controls Assembly Detail DWO Gen 1 Control Board Gen 2 SD Card Gen 2 Relay Board Fuse 15 Amp Gen 2 Fuse 20 Amp Gen 2 Power Supply Assembly Figure A 11 Controls Assembly Detail DWO Gen...

Страница 112: ...elay K9 Diode H V Thermostat 140F Close on Rise Figure A 13 Mag Air Diverter Assembly Detail DWO Gen 1 Mag Air Diverter Assembly Detail DWO Gen 1 DWO Gen 2 and SWO DANGER Before removing or replacing...

Страница 113: ...R HEX FLNG SS 100902 x2 Relay K7 101273 Nut 6 32 SERR HEX FLNG SS 100902 x2 Relay K8 101273 Nut 6 32 SERR HEX FLNG SS 100902 x2 Relay K9 104179 Screw 6 x 1 2 PPHD DRL PT SS 101687 x2 Terminal Block 10...

Страница 114: ...D 9147 101688 x2 Thermostat 160F Close on Rise 104236 Screw 6 x 1 2 PPHD DRL PT SS 101687 x2 Thermostat 280F Open on Rise 104167 Screw 6 x 1 2 PPHD DRL PT SS 101687 x2 Wire Canada Black RWD 9531 None...

Страница 115: ...High Limit Switch Latch Mechanism Terminal Block Figure A 17 Lower Electrical Compartment Detail DWO Gen 1 Bracket Relay Attachment Gen 2 Terminal Block Figure A 18 Lower Electrical Compartment Detail...

Страница 116: ...ed PHTRH 101688 x3 Jetplate Lower RWD 9576 None None Jetplate Upper RWD 3017 Holder Jet Plate Screw SH MTL 8 x 1 2 Serrated PHTRH RWD 9404 x2 101688 x4 Lamp Halogen Upper Oven RWD 3014 None None Micro...

Страница 117: ...rer Shaft Support Stirrer Coupling Hub Stirrer Coupling Spider Insert Figure A 21 Speedcook Oven Cavity Component Detail Upper View Jetplate Upper Cover Door Switch Lamp Halogen Upper Oven Support Rac...

Страница 118: ...TS Thermostat 270F Open on Rise DWO Only Heater Upper Oven Catalytic Converter Blower Motor Lower Blower Motor Controller Cover Motor End Blower Motor Upper Cover Blower Motors Figure A 23 Speedcook O...

Страница 119: ...APPENDIX REPLACING OVEN COMPONENTS A 27 This page intentionally left blank...

Страница 120: ...19 Screw SH MTL 8 x 1 2 Serrated PHTRH 101688 x3 Hinge Pocket Lower RHS RWD 9118 Screw SH MTL 8 x 1 2 Serrated PHTRH 101688 x3 Lamp Halogen Lower Oven RWD 3016 None None Panel Convection Porcelain RWD...

Страница 121: ...ge Pocket Lower RHS Cover Hinge Pocket Lower Cover Meat Probe Element Bake Concealed Cover Bake Element Cover Rear Lower Oven Separator Convection Fan Stand Off Rear Lower Stand Off Broil Element Rack...

Страница 122: ...A 30 APPENDIX REPLACING OVEN COMPONENTS This page intentionally left blank...

Страница 123: ......

Страница 124: ...ncourse Parkway Suite 1900 Atlanta Georgia 30328 usa 1 678 987 1700 phone 1 678 987 1750 fax Global Operations 4240 International Pkwy Suite 105 Carrollton Texas 75007 usa 1 214 379 6000 phone 1 214 3...

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