TurboChef Double Batch Скачать руководство пользователя страница 1

TM

©2017 TurboChef Technologies, Inc.

Service Manual

for the turbochef double batch rapid cook oven

Содержание Double Batch

Страница 1: ...TM 2017 TurboChef Technologies Inc Service Manual for the turbochef double batch rapid cook oven...

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Страница 3: ...lation use maintenance and repair of this oven Follow these procedures and instructions to help ensure satisfactory baking results and years of trouble free service Errors descriptive typographic or p...

Страница 4: ...2 Electrical Specifications 2 Installation 2 Unpacking Instructions 2 Installation Warnings Read Before Lifting Oven 2 Lifting and Placing the Oven 3 Installation Near Open Heat Source 3 Oven Restrai...

Страница 5: ...15 Settings Screen Date 15 Settings Screen Time 16 Settings Screen Cooling 16 Service Screen 16 MFG Screen 16 Edit Mode Edit Set Temperature 16 Edit Item Settings and Menu Group Item Names 16 Loading...

Страница 6: ...s System 35 Control Board SAGE 35 Cooling Fans 35 Display and UI Control Board Phoenix 35 EMI Filters 35 Fuses 35 Micro SD 35 Power Cord 35 12V Power Supply 35 24V Power Supply 35 Relays K1 K2 K3 K4 3...

Страница 7: ...alytic Converter 39 Oven Schematics Oven Schematic 41 Control Board and Heater Schematics 42 Appendix Replacing Oven Components Oven Face and Removable Cavity Components A 1 Oven Door A 4 Oven Compone...

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Страница 9: ...found on page ii X do not cover or block any openings on this appliance X do not store this appliance outdoors X do not use this product near water e g near a kitchen sink in a wet basement near a swi...

Страница 10: ...of electric shock POWER CORD REPLACEMENT OR REMOVAL If the power cord is damaged it must be replaced by the manufacturer its service agent or a similarly qualified person WARNING If the oven is unplu...

Страница 11: ...Specifications and Installation...

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Страница 13: ...t Oscillating rack for high heat transfer without spotting Half sheet pan 16 inch pizza capacity Stackable design requires stacking kit Smart menu system capable of storing up to 800 recipes 400 per c...

Страница 14: ...k the packaging thoroughly for accessories and literature 3 Check the cook cavities thoroughly for accessories and literature 4 Remove any packaging in the cook cavities Installation Warnings Read Bef...

Страница 15: ...gure 2 strictly adhere to the following If the oven is being placed near a grill or stove a divider must exist between the oven and the open heat source with a minimum of 6 152 mm between the oven and...

Страница 16: ...ever power is cycled If bypassed the operator must update the date and time from the Info Mode Settings screen Voltage Selection For North America oven models the oven will detect 208 or 240 incoming...

Страница 17: ...Oven Maintenance...

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Страница 19: ...cuum or damp towel to remove food particles from the cook chambers Spray oven cleaner onto the top bottom and sides of the oven interiors CAUTION DO NOT spray Oven Cleaner into the holes on the back o...

Страница 20: ...n operation Step 8 Clean the Air Filter CAUTION TurboChef does not recognize blocked air vents as a warrantable claim The filter must be cleaned regularly or replaced if damaged During oven operation...

Страница 21: ...the grease filters with hot water WARNING DO NOT scrub the grease filter or use a water jet when cleaning Step 4 Remove and Clean the Bottom Jetplates Top and Bottom Oven Remove the left and right sup...

Страница 22: ...onents resulting in a non warranty service call Step 8 Reinstall the Bottom Jetplates Left and Right Support Rails Grease Filters and Wire Racks Top and Bottom Oven There are notches on the rear right...

Страница 23: ...Operating the Oven...

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Страница 25: ...only displayed when both ovens are off or cooling down 4 Expand Collapse Icon Touch to expand or collapse the controls for the top bottom oven 5 Menu Selection The oven contains 8 menus The top oven c...

Страница 26: ...buted by the jetplates Because of this design and to ensure uniformity of cooking the top and bottom jetplates must be installed during operation The sequence of the steps below may vary and some may...

Страница 27: ...To immediately terminate a cook cycle touch the red STOP icon NOTE If the oven door is opened during a cook cycle the cycle will pause until the door is closed Bottom Oven Top Oven Group 8 Item 9 Grou...

Страница 28: ...nd Collapse Icon Touch to expand or collapse the controls for the top bottom oven 8 Light Icon Touch to turn the oven light on and off for the top bottom oven Manual Cook Mode Manual Cook Mode is inte...

Страница 29: ...s the number of times a fault has occurred Figure 10 History Screen Displays the timestamp of each fault occurrence Figure 11 Touch the COUNT HISTORY toggle on the left side of the screen to switch be...

Страница 30: ...ore details Options Screen Diagnostic Mode Diagnostic Mode allows service technicians to view and test oven components Diagnostic Mode should be set to NO during regular operation Options Screen F2 By...

Страница 31: ...ssword icon use the on screen keyboard to type in the WiFi network password and touch the check icon in the bottom right corner of the screen If you are unsure of the WiFi Password for the net work co...

Страница 32: ...cable or input the oven serial number Edit Mode Edit Mode allows the operator to Edit the set temperatures Edit item settings group names and item names Editing can be enabled and disabled from the Op...

Страница 33: ...k using the settings displayed on the screen NOTE You may have to allow the oven to cool down or warm up to the set temperature 17 EDIT MODE Bottom Oven Top Oven Time Event Air 70 1 80 2 30 80 3 0 10...

Страница 34: ...enu NOTE If you are saving the menu to a USB drive and you will use that USB drive to load the menu to the oven you must save the menu to the root top level of the USB drive 4 Name the file NOTE If yo...

Страница 35: ...Troubleshooting...

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Страница 37: ...m oven F6 Electrical Compartment Temperature High This fault is displayed when the electrical compart ment temperature exceeds 158 F 70 C measured by a sensor on the control board The electrical com p...

Страница 38: ...Idle Cooking Service Screen F1 1 F1 2 Blower Page 21 F2 1 F2 2 Cook Temperature Low Page 22 F6 EC Temperature High Page 23 F7 1 F7 2 RTD Open Page 24 F8 1 F8 2 Heat Low Page 25 F9 1 F9 2 Cavity Temp H...

Страница 39: ...values on motor windings resistance table below Is the blower motor spinning freely NO YES 1 Locate and disconnect the 6 pin minifit Molex connector see page 41 for schematic 2 Disconnect the QC 11 Co...

Страница 40: ...functioning properly See page 36 Is the solid state relay defective 1 Leave the 4 pin control wiring connected 2 Set the meter to DCV 3 On the service screen turn on one of the cavity heaters page 16...

Страница 41: ...fective component Troubleshooting F7 1 RTD OPEN Top Oven F7 2 RTD OPEN Bottom Oven Correct wiring Is the wire harness properly connected Check the cooling fan thermostat control board and cooling fans...

Страница 42: ...e or damaged Is the heater defective Replace the defective heater s Verify the solid state relay is not shorted across output or open due to the 4 pin connector not being properly seated Replace the s...

Страница 43: ...issue Cycle power Does the F10 reappear after approxiamately 5 seconds Replace the I O control board SAGE If the problem persists replace the touch screen display assembly NO NO Contact factory for t...

Страница 44: ...tips for issues that may occur independently of an oven fault NO YES YES Is the wiring from the door switches to I O control board SAGE OK Adjust tighten the door see Appendix for door assembly detail...

Страница 45: ...ver Did it recover Is the power supply receiving power Is the green light on Replace the power supply NO NO NO Is 5 VDC present on pin 1 of the J7 connector If not replace the I O con trol board SAGE...

Страница 46: ...roblem related to specific food items NO YES Reload the menu page 18 NO Clean the air filter and verify there is sufficient ventilation to the oven Cool the oven down did the touch screen become respo...

Страница 47: ...ming Up or Turning Itself Off NO Is there a fault code present YES Do the door switches require adjustment or is the door misaligned Adjust the door switch and or adjust the door NO Replace the displa...

Страница 48: ...the menu file is stored on the root of the USB i e not inside any folders Does the problem persist Verify that the USB contains 8GB or less of storage space If it is larger than 8GB try a different US...

Страница 49: ...again If the update fails to finish again cycle power and verify the oven is operational Perform several test cooks and verify product is cooking properly Is the oven operational and functioning prop...

Страница 50: ...tently For example bread cuts are straight and not V cuts meat is sliced at correct thickness pizza dough is correct consistency etc Are there any fault codes present See pages 19 20 Troubleshooting F...

Страница 51: ...see Appendix Troubleshooting No Beep or Beep Too Soft Replace the display Replace the speaker and the speaker cable Does the problem persist YES YES Install the speaker offset bracket HHD 8497 Does th...

Страница 52: ...he TurboChef oven Does the problem persist Is the MAC IP field pop ulated with a text string that begins with 00409 Make sure the blue wireless module on the back of the touch screen is installed prop...

Страница 53: ...Oven Systems and Components...

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Страница 55: ...cative touch screen with a tempered pro tective glass cover Included with the display is the UI control board Phoenix The Phoenix control board handles all UI related tasks including graph ics menu an...

Страница 56: ...h Limit The high limit thermostat is a three pole man ual reset thermostat with a trip point of 572 F 300 C The thermostat interrupts power to the main convection heater in the event of an abnor mal c...

Страница 57: ...convection sheathed style heaters for each cavity Each heater is rated at 3000 watts at 208 VAC with a resistance of 14 4 ohms The heat ers are controlled by the K5 K6 top cavity and K7 K8 bottom cav...

Страница 58: ...gasket resulting in a non warranty service call Door Interlock Switches Each interlock switch engages and disengages when its respective door is opened closed alerting the control system of the oven d...

Страница 59: ...lating airflow The catalyst functions by substantially lowering the combustion temperature of grease entrained in the air path to approximately the same tem perature of the airflow thus the grease bur...

Страница 60: ...40 OVEN SYSTEMSAND COMPONENTS This page intentionally left blank...

Страница 61: ...Schematics...

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Страница 63: ...2 17 12 6 5 1 12 6 7 7 5 1 1 1 5 352 8 7 21 4 6 1 785 7 9 5 121 6 7 2 B 12 6 1 7 66 86 21 33 7 21 8 8 5 7 X 9 X 9 0 7 5 1 2 63 0 9 2 20 1 2 20 67 786 2 2 20 27720 29 1 G REEN W HITE RED BLACK 1 2 3 4...

Страница 64: ...X J1 COMM CON 7076 PHOENIX J13 BLK VOLT MODULE OUT RTD BOTTOM OVEN ORG RTD BOTTOM OVEN ORG RTD BOTTOM OVEN BLK RTD TOP OVEN BLK RTD TOP OVEN ORG RTD TOP OVEN ORG K1 TOP RACK MOTOR WHT K2 BOTTOM RACK M...

Страница 65: ...Appendix Replacing Oven Components...

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Страница 67: ...component to the oven chassis The appendix is divided into the following sections Oven Face and Removable Cavity Parts pages A 2 through A 3 Oven Door pages A 4 through A 5 Oven Components Side Panel...

Страница 68: ...1 per cavity Fast Lead Mounting Clip Screw Wing Head Fast Lead SS Fast Lead Screw Retainer Included with Kit 5 Logo TurboChef HHC 6336 Nut Push 1 8 Dia Tinnerman 101293 qty 2 6 Panel Front HHD 8384 S...

Страница 69: ...cavity Screw 8 X 1 2 Phil Truss Type 17 Serr SS 101688 qty 4 12 Diverter Air Perforated HHD 8289 qty 1 per cavity Screw 8 X 1 2 Phil Truss Type 17 Serr SS 101688 qty 4 13 Light Assembly with Bulb 10W...

Страница 70: ...4 APPENDIX REPLACING OVEN COMPONENTS 2 Oven Door WARNING Before removing any oven part be sure the oven has completed cooling down see Step 10 on page 11 and is removed from the power source 7 1 3 6 5...

Страница 71: ...100 Deg SS 101430 qty 8 per door 3 Gasket Door HHD 8236 qty 1 per door N A N A 4 Handle Door HHD 8383 qty 1 per door RTV Sealant Hi temp Gray 600F 82195 105024 5 Hinge Left HHD 8378 qty 1 per door Spa...

Страница 72: ...Side Panels Removed WARNING Before removing any oven part be sure the oven has completed cooling down see Step 10 on page 11 and is removed from the power source 20 18 10 11 12 13 9 5 14 15 21 5 1 9...

Страница 73: ...nt Zinc 101687 qty 2 13 Relay K4 Lower Cavity Lights 101274 Screw 6 32 x 1 2 PPH Drill Point Zinc 101687 qty 2 14 Relay K9 Heaters 101279 Screw 8 X 1 2 Phil Truss Type 17 Serr SS 101688 qty 2 15 Relay...

Страница 74: ...ENDIX REPLACING OVEN COMPONENTS Oven Components Controls WARNING Before removing any oven part be sure the oven has completed cooling down see Step 10 on page 11 and is removed from the power source 3...

Страница 75: ...Mounting Top Bracket Control Board Mounting Bottom 102910 qty 4 102961 qty 4 HHD 8493 HHD 8494 3 Touch Screen Kit CON 3028 7 Washer Lock 6 EXT TH CRES Screw 6 32 x 38 Lg PPHD SEMS CRES 102270 qty 4 10...

Страница 76: ...A 10 APPENDIX REPLACING OVEN COMPONENTS Oven Components Back Panel Removed WARNING Before removing any oven part be sure the oven has completed cooling down see Step 10 on page 11 and is removed from...

Страница 77: ...w 8 18 x 3 8 PMTRH CRES 101688 qty 2 each 101682 qty 2 each 4 Cooling Fan US 100516 qty 4 Intl 105181 qty 4 Screw 10 32 x 1 2 Hex WSHR HD Type 23 101408 qty 4 each 5 Cooling Fan Duct HHD 8475 Screw 10...

Страница 78: ...rth america call 1 214 379 6000 or Your Authorized Distributor Part Number HHD 1002 Revision B August 2017 Country Code NA EU TM Global Operations 2801 Trade Center Drive Carrollton Texas 75007 usa 1...

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