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Lubrication and Maintenance
ZE59858,0000015 -19-18AUG14-1/1
Lubrication and Maintenance Service Interval Chart
Lubrication and Maintenance Service Intervals
Item
Daily/Be-
fore Every
Startup
500
Hours of
Operation
or Every
12 Months
1500
Hours of
Operation
3000
Hours of
Operation
or Every
36 Months
4500
Hours of
Operation
or Every
36 Months
6000
Hours of
Operation
or Every
72
Months
As
Required
Check Engine Oil
•
Check Coolant Level
•
Drain Water From Fuel Filters
•
Check Air Cleaner Dust Valve Restriction Indicator Gauges
•
Perform Inspection of Engine Compartment
•
Service Fire Extinguisher
•
Service Battery
•
Change Engine Oil And Replace Oil Filter
a ,b
•
Check Coolant Pump Weep Hole
•
Check Open Crankcase Vent (OCV) System
•
Replace Fuel Filter Elements
•
Check Belt Tensioner and Belt Wear
•
Check Cooling System
•
Pressure Test Cooling System
•
Check Engine Speeds
•
Check Engine Mounts
•
Check Engine Ground Connection
•
Change Open Crankcase Ventilation (OCV) Filter
c
•
Check Crankshaft Vibration Damper
•
Adjust Engine Valve Clearance
•
Test Glow Plugs for Continuity
•
Change DEF Dosing Unit Filter
•
Flush and Refill Cooling System
•
Test Thermostats
•
Drain Water From Fuel Filters When Alarm Sounds
•
Add Coolant
•
Clean DEF Tank
•
Pre-Start Cleaning Guide
•
Service Air Cleaner Filter Elements
•
Clean Diesel Particulate Filter
c
•
Replace Alternator/Fan Belt
•
Check Fuses
•
Check Electrical Wiring and Connections
•
Check Air Compressors (If Equipped)
•
Check Refrigerant (A/C) Compressor (If Equipped)
•
a
During the initial operation of a new or rebuilt engine with Break-In Plus, change the oil and filter between a mini-
mum of 100 hours and a maximum of up to 500 hours.
b
Service intervals depend on sulfur content of the diesel fuel, oil pan capacity, and the oil and filter used. (See Diesel Engine
Oil and Filter Service Intervals in the Fuels, Lubricants, and Coolants Section.)
c
Actual service should take place when the dash indicator light comes on or as indicated by the diagnostic gauge.
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PN=67