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True Blue Power            

4  

  

      Revision 1, June 15, 2018 

 

SECTION 3 INSTALLATION PROCEDURES  

  

 

3.1  

GENERAL INFORMATION

 

  

  

This section contains interconnect diagrams, mounting dimensions and other information pertaining to the 

installation of the USBT102 Dual USB Charging Port. After installation of cabling and before installation of 
the equipment, ensure that power and ground are applied to the proper pins specified in Section 3.3.2, Pin 
Assignment Information.

 

  

  

 

3.2  

UNPACKING AND INSPECTING EQUIPMENT  

  

When unpacking this equipment, make a visual inspection for evidence of any damage that may have 

occurred during shipment. The following parts should be included:  
  

a. Dual USB Charging Port   

MCIA P/N M6430102-( )  

b. Installation Manual   

 

c. Connector Kit  

i.  Mating Connector, 2-pin  
ii.  Pins (4) (2 required, 2 spares)  
iii.  Screws, #4-40 x 1/4 flat-head (2) 
iv.  Screws, #4-40 x 5/16 flat-head (2)  

  
Optional Equipment Available:   
  

MCIA P/N 9017960  

a. Circular Rear Mount Installation Kit  

MCIA P/N 9017945  

 

b. Front Mount Installation Kit   

  

MCIA P/N 9017946  

 

c. Instrument Mount Adapter Kit   

  

MCIA P/N 9017947  

 

d. Rear Mount Installation Kit  

  

  
Equipment Not Provided:  

MCIA P/N 9017957  

  

  

 a. Cable Harness Wire  

See Section 3.3.1 for specifications  

b. Circuit Breaker Recommendation  

2 amp (1 amp may be sufficient for 28V system)  

     (as needed per system requirements)  

  

  

 

3.3  

CABLE HARNESS  

 

 

Construct the cable harness following the instructions outlined below and per Figure 3.1.  Refer 

to Section 2: Pre-Installation Considerations, for routing precautions.   

 

 

3.3.1 Wire Gauge Selection  

Use of PTFE, ETFE, TFE, Teflon or Tefzel insulated wire is recommended.   
The wire harness should utilize 20-24 AWG stranded wire. Refer to table 3.1 below.  

 

 

Wire Gauge   

Wire Length  

20 AWG stranded wire  

35 ft  

22 AWG stranded wire  

22 ft  

24 AWG stranded wire  

14 ft  

Table 3.1 Wire Gauge and Length 

 

Содержание M6430102-1

Страница 1: ...Port True Blue Power a division of Mid Continent Instrument Co Inc Mid Continent Instrument Co Inc dba Mid Continent Instruments and Avionics 9400 E 34th Street N Wichita KS 67226 PH 800 821 1212 FX 316 630 0723 Revision 1 June 15 2018 Copyright 2018 Mid Continent Instrument Co Inc ...

Страница 2: ...102 can provide up to 2 1 amps of power to charge any USB device including the higher demand products Unlike most dual USB chargers which provide one 1 0 amp on one port and 2 1 amps on the second port the USBT102 can provide 2 1 amps of power to both ports simultaneously With features like short circuit protection over current protection low voltage shut down and temperature monitoring it can han...

Страница 3: ... is also available to easily mount the unit in a standard 2 25 inch round instrument opening that may already exist in the cockpit panel There are two versions to choose from which allow the input connector to be located either on the rear of the unit or from the bottom The unit can be mounted in any orientation Clearance should be provided for the mating connector which may require an additional ...

Страница 4: ...4 40 x 1 4 flat head 2 iv Screws 4 40 x 5 16 flat head 2 Optional Equipment Available MCIA P N 9017960 a Circular Rear Mount Installation Kit MCIA P N 9017945 b Front Mount Installation Kit MCIA P N 9017946 c Instrument Mount Adapter Kit MCIA P N 9017947 d Rear Mount Installation Kit Equipment Not Provided MCIA P N 9017957 a Cable Harness Wire See Section 3 3 1 for specifications b Circuit Breaker...

Страница 5: ...3 2 Optional Equipment Available for part number reference Prepare the panel cutout as shown in Figures 3 3 3 4 3 5 3 6 or 3 7 per the selected mounting option For Rectangular Rear Mount Circular Rear Mount and Instrument Mount Installations countersinks in the panel for flat head screws are optional However flat head screws are provided for flush appearance For Front and Rear Decorative Bezel Ins...

Страница 6: ...and functionality of the unit In order to prevent accidental damage to other systems it is not recommended to attach the output to other equipment prior to verification Verify the output of the unit at the terminating end of the cable with a multimeter to ensure proper voltage and polarity Once verified installation can be completed and functionality should be checked Figure 3 3 Rear Mount Install...

Страница 7: ...True Blue Power 7 Revision 1 June 15 2018 Figure 3 4 Circular Rear Mount Installation Figure 3 5 Instrument Mount Installation ...

Страница 8: ...t through panel cutout Tighten pawl screws x2 Step 5 Peel adhesive backing align pins on rear of cover plate into holes on mounting plate and press firmly Step 1 install grommets Step 2 place screw through mounting plate and into pawl latch x2 Step 3 attach mounting plate to unit Panel Cutout Detail ...

Страница 9: ...level the USBT102 will automatically reestablish the higher charge current level with the device and continue charging 4 2 PROTECTIVE FEATURES 4 2 1 Short Circuit Protection The USBT102 is capable of surviving a short circuit event without permanent damage The unit goes into an over current condition so that the average current is significantly reduced and the device is protected 4 2 2 Over Curren...

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