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Содержание BVRA

Страница 1: ...Centrifugal fans REH RZH BVREH BVRA Installation and operating manual Read the instructions prior to performing any task Fire gas versions checked according to EN 12101 3 GB en ...

Страница 2: ...B en 2018 TROX X FANS GmbH Heinz Trox Str 1 36251 Bad Hersfeld Germany Telephone 49 6621 950 0 Fax 49 6621 950 100 email info xfans trox de Internet www trox xfans de 08 2019 Centrifugal fans REH RZH BVREH BVRA 2 ...

Страница 3: ...ve 22 4 2 4 Fixing 22 4 2 5 Actuator 22 4 2 6 Additional equipment for centrifugal fans 22 5 Transport packaging and storage 24 5 1 Safety notes regarding transport 24 5 2 Checking delivered goods 24 5 3 Packaging 24 5 4 Symbols on the packaging 25 5 5 Factory settings 25 5 6 Transport 25 5 7 Storing packages 26 6 Installation and commissioning 27 6 1 Safety 27 6 2 Installation 28 6 2 1 Assembly o...

Страница 4: ...12 Index 44 Appendix 46 A Commissioning report 47 B Maintenance report 49 C Tables 52 D Installation manuals 55 Table of contents Centrifugal fans REH RZH BVREH BVRA 4 ...

Страница 5: ...DQDWLRQ 6DIHW QRWHV 6 PEROV DUH XVHG LQ WKLV PDQXDO WR DOHUW UHDGHUV WR DUHDV RI SRWHQWLDO KD DUG 6LJQDO ZRUGV H SUHVV WKH GHJUHH RI WKH KD DUG RPSO ZLWK DOO VDIHW LQVWUXFWLRQV DQG SURFHHG FDUHIXOO WR DYRLG DFFLGHQWV LQMXULHV DQG GDPDJH WR SURSHUW 1 5 PPLQHQWO KD DUGRXV VLWXDWLRQ ZKLFK LI QRW DYRLGHG ZLOO UHVXOW LQ GHDWK RU VHULRXV LQMXU 51 1 3RWHQWLDOO KD DUGRXV VLWXDWLRQ ZKLFK LI QRW DYRLGHG PD ...

Страница 6: ... FLDO YHUVLRQV WKH XVH RI DGGLWLRQDO RUGHU RSWLRQV RU DV D UHVXOW RI UHFHQW WHFKQLFDO FKDQJHV 7KH REOLJDWLRQV DJUHHG LQ WKH RUGHU WKH JHQHUDO WHUPV DQG FRQGLWLRQV WKH PDQXIDFWXUHU V WHUPV RI GHOLYHU DQG WKH OHJDO UHJX ODWLRQV LQ HIIHFW DW WKH WLPH WKH FRQWUDFW LV VLJQHG VKDOO DSSO H UHVHUYH WKH ULJKW WR PDNH WHFKQLFDO FKDQJHV RS ULJKW 7KLV PDQXDO LV SURWHFWHG E FRS ULJKW DQG LV H FOXVLYHO IRU XVH ...

Страница 7: ...rement analysis and evaluation of all the data required for operation e g pressure volume sound vibrations Operational balancing Replacement parts service Individual advice and help placing orders General Customer service Centrifugal fans REH RZH BVREH BVRA 7 ...

Страница 8: ...als specified in this manual are observed The system owner must have all safeguards tested regularly to ensure that they are functional and com plete 2 2 Personnel requirements 2 2 1 Qualifications WARNING Danger of injury due to insufficiently qualified individuals Incorrect use may cause considerable injury or damage to property Therefore Only specialist personnel must carry out work The followi...

Страница 9: ...dous situa tions Therefore Only use the unit for its correct use Strictly comply with all of the information in this operating manual Claims of any type for damages resulting from incorrect use will not be accepted The system owner is solely responsible for all damages resulting from incorrect use 2 4 Explosion protection ATEX Product Directive 2014 34 EU ATEX 95 The aim of the Directive is to pro...

Страница 10: ...VWDOODWLRQ LQ DQ H SORVLYH DWPRVSKHUH LQ WKH DERYH PHQWLRQHG RQHV 0DUNHU Q DFFRUGDQFH ZLWK LUHFWLYH 8 NQRZQ DV 7 RQO XQLWV WKDW FRQIRUP WR WKLV LUHFWLYH FDQ EH XVHG LQ SRWHQWLDOO H SORVLYH DWPRVSKHUHV VLQFH XO 7KH IDQV DUH VXLWDEOH IRU FRQYH LQJ SRWHQWLDOO H SORVLYH PHGLD DQG RU IRU LQVWDOODWLRQ LQ URRPV ZLWK SRWHQWLDOO H SORVLYH PHGLD 6SHFLDO SURYLVLRQV DFFRUGLQJ WR ª µ RPPLVVLRQLQJ UHSRUW RQ SDJ...

Страница 11: ...URWHFWLRQ DQG PD UHVXOW LQ VHULRXV LQMXU DQG GHDWK 3 26 21 5 I D FRPSRQHQW RU GHYLFH LV WR EH LQVWDOOHG LQ D V VWHP LQWHQGHG IRU XVH LQ SRWHQWLDOO H SORVLYH DWPRVSKHUHV DFFRUGLQJ WR 8 WKH V VWHP RZQHU KDV WR HQVXUH FRPSOLDQFH RI WKH HQWLUH V VWHP ZLWK WKDW GLUHFWLYH 1RQ FRPSOLDQFH PD OHDG WR DQ H SORVLRQ 3HUVRQDO SURWHFWLYH HTXLSPHQW 3HUVRQDO SURWHFWLYH HTXLSPHQW PXVW EH ZRUQ IRU DQ ZRUN LQ RUGHU ...

Страница 12: ...ecessary Moving components WARNING Risk of injury due to moving components Moving components can cause serious injuries Do not reach into or handle moving components during operation Never open covers during operation The fan does not stop immediately Check that no components are moving before you open the covers Wear tight fitting clothing with low tear resistance in the hazardous area Rotating p...

Страница 13: ...HU WKH KD DUGRXV DUHDV GXULQJ QRUPDO RSHUDWLRQ HDU DQ LQGXVWULDO VDIHW KHOPHW VDIHW VKRHV DQG SURWHFWLYH FORWKLQJ ZKHQ HQWHULQJ WKH KD DUGRXV DUHD H J GXULQJ VHWWLQJ PRGH 6DIHJXDUGV 51 1 5LVN WR OLIH IURP GHIHFWLYH VDIHJXDUGV 6DIHW LV RQO DVVXUHG LI WKH VDIHJXDUGV DUH LQWDFW 7KHUHIRUH HIRUH VWDUWLQJ ZRUN FKHFN ZKHWKHU WKH VDIH JXDUGV DUH IXOO IXQFWLRQDO DQG LQVWDOOHG FRUUHFWO 1HYHU GHDFWLYDWH VDIH...

Страница 14: ...ty chain This does not apply to smoke exhaust fans Connect the emergency stop equipment in such a way that any hazardous situations for individuals and prop erty are excluded in the event of the power supply being interrupted or the power supply being activated fol lowing an interruption The emergency stop equipment must be freely acces sible at all times 2 8 Behaviour in the event of haz ardous s...

Страница 15: ...Fig 4 Terminal box The Fig 4 1 Danger of death due to electric current symbol is attached to the terminal box Safety Labelling Centrifugal fans REH RZH BVREH BVRA 15 ...

Страница 16: ...DXVW IDQ ILUH JDV 5 HQWULIXJDO IDQ VLQJOH LQOHW GRXEOH LQOHW LJK SHUIRUPDQFH LPSHOOHU 1RPLQDO VL H 5 5 ZLWK EHOW GULYH 0 KHDY ZHLJKW FRQVWUXFWLRQ GLUHFWO GULYHQ 0 OLJKWZHLJKW FRQVWUXFWLRQ GLUHFWO GULYHQ DQWLFORFNZLVH 5 FORFNZLVH DVLQJ RULHQWDWLRQ GGLWLRQDO ODEHOOLQJ 7KH WHPSHUDWXUH FODVVLILFDWLRQ RI VPRNH H KDXVW IDQV 9 LV EDVHG RQ 1 WHPSHUDWXUH RI PLQLPXP RSHUDWLQJ WLPH RI PLQXWHV WHPSHUDWXUH RI ...

Страница 17: ...ype of electric motor that is installed rating plate of electric motor see Ä 3 7 Rating plate on page 20 3 4 Noise emission values The characteristic noise values of the fans are specified in the characteristic curve sheets in the catalogue product configurator The characteristic values are dependent on the operating point Technical data Noise emission values Centrifugal fans REH RZH BVREH BVRA 17...

Страница 18: ...t temperature 20 40 C Max operating time 24 hrs day Smoke extract None Installation horizontal 3 Other values upon request 3 5 1 Information on setting up fans that are installed outdoors 3 5 1 1 Penetration of precipitation 3 5 1 2 Formation of condensation 3 5 1 3 Stability 3 5 1 4 Penetration of foreign matter 3 6 Operating modes 3 6 1 S1 continuous operation The fans are designed for continuou...

Страница 19: ...Q WKH FDVLQJ DQG EHDULQJ PXVW EH GHWHUPLQHG DQG HYDOXDWHG LQ DFFRUG DQFH ZLWK 1 62 GHSHQGLQJ RQ WKH LQVWDOODWLRQ DQG PRWRU UDWLQJ 5HIHU WR WKH 9LEUDWLRQ YHORFLWLHV WDEOH LQ WKH DSSHQGL RI WKH RSHUDWLQJ PDQXDO IRU WKH SHUPLV VLEOH YLEUDWLRQ YHORFLWLHV ª SSHQGL µ7DEOHV RQ SDJH 7KH DPSOLWXGH RI WKH YLEUDWLRQ YHORFLWLHV LV GHSHQGHQW RQ GLIIHUHQW IDFWRUV 7KH W SH RI LQVWDOODWLRQ WKH XSVWUHDP DQG GRZQVW...

Страница 20: ...d to demonstrate product conformity 3 7 Rating plate Fig 13 Fan s rating plate Manufacturer Year of manufacture Manufacturing no Part no Type Volume flow rate Speed Motor rating Total pressure increase Voltage V frequency Hz The rating plate of the explosion proof fan also includes the following information Explosion protection mark Category Fig 14 Electric motor s rating plate Technical data Rati...

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Страница 23: ...VME shaft is prelaid to the fan The open end is attached to the fan as a ring for transport purposes During the installation of the VME this measuring hose is connected to the ring measuring cable of the VME shaft For more infor mation see the separate instructions Parts and function Description of the sub assembly Additional equipment for centrifugal fan Centrifugal fans REH RZH BVREH BVRA 23 ...

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Страница 35: ...tarting torque is too low for ramping up Replace the motor or provide a start up system Skilled qualified electrician Air volume flow rate is incorrect Direction of rotation of fan is incorrect A centrifugal fan always blows air out even if it is rotating in the incorrect direction Change the direction of rotation by switching two live wires on the terminals Skilled qualified electrician Impeller ...

Страница 36: ...its Please note that the system consisting of the impeller crankshaft belt pulleys and belt always has a residual imbalance even if all of the components are balanced Clean and rebalance the impeller Instructed person Belt pulleys have an inadmissible unbalance Rebalance the system Instructed person Belt knocking too much Retention the belt Instructed person Vibration isolators are assembled or po...

Страница 37: ...person Bearing running dry Regrease bearing according to table Instructed person Bearing temperature too high Not enough grease or greased is used up Regrease bearing according to table Instructed person Bearing defective Replace bearing Instructed person V belt pre tension too high Correct V belt pre tension Instructed person 8 3 Commissioning once a fault has been rectified Once the fault has be...

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Страница 44: ...ion manuals 40 Belt drive 58 REH disassembly of the impeller 56 Removal assembly of the complete rotor set type RZH 57 Variant 8 heavyweight bearing 60 Variant 9 lightweight bearing 62 Installation outdoors 18 Instruction 8 35 36 37 38 Isolator 13 22 L Liability for defects 6 Limitation of liability 6 List of faults 35 Lists of replacement parts 6 Lubrication 40 M Maintenance 6 39 Maintenance repo...

Страница 45: ...an rating groups 53 Impeller gap for centrifugal fans 53 Permissible vibration velocities 52 Screw tightening torques 52 Tightening torques of the taper lock clamping bushes 54 Technical data 16 Terminal box 22 Transport 24 25 Crane 25 Forklift 25 Lashing lugs 25 Transport packaging and storage 24 Type code 16 Types BVRA 17 BVREH 17 REH B M 16 REH M3 16 REH R 17 RZH 17 U Unauthorised persons 9 V V...

Страница 46: ...Appendix Appendix Centrifugal fans REH RZH BVREH BVRA 46 ...

Страница 47: ...Installation Vertical installation location Horizontal installation location Fan assembled on vibration isolators Fan assembled with flexible connectors Checklist Before commissioning the system must be checked using the following checklist If all the points on the checklist have been met the fan is ready for commissioning using the control installed on the customer s premises No Check 1 Fan is fr...

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Страница 49: ... h Vibrations axial mm s Vibrations radial mm s Speed rpm Checklist Ä Table on page 50 filled out 1 If the measured value of the current is recorded using the current probe on the fan terminal box and star delta circuit the measured value must be multiplied by Ö3 and logged If the nominal current is exceeded the cause must be determined and eliminated according to Notes Maintenance carried out by ...

Страница 50: ...ctional check 20 minutes 2 Check the direction of rotation Check the electric motor s current consumption Measurement and evaluation of the bearing condition Read off the VD display check traffic lights and display values or read out data To be performed annually by specialist personnel Check the vibration state 3 2 Note In the construction with VD the first functional check is automatically saved...

Страница 51: ...bearings 5 2 Note In the construction with VD the first functional check is automatically saved as the reference run This is used as a comparison for all subsequent functional checks under the same operating conditions 3 The values specified in the operating manual must be observed The values must be determined according to ISO 14694 4 The service life of the bearings is generally 20 000 h but the...

Страница 52: ...very good surface lubricated µ 0 15 good surface lubricated or dry µ 0 20 surface is black or phosphate treated dry Table of permissible vibration velocities According to ISO 14694 2003 Chapter 8 4 State Category Max vibration velocity securely assembled mm s Max vibration velocity flex ibly assembled mm s Commissioning BV 2 5 6 9 0 BV 3 4 5 6 3 BV 4 2 8 4 5 Normal operation BV 2 5 6 9 0 9 0 14 0 ...

Страница 53: ...al fans Size Impeller gap tolerance in mm Immersion depth tolerance in mm 315 1 5 3 0 2 0 5 0 355 1 5 3 0 2 0 5 0 400 2 0 3 0 2 0 6 0 450 2 0 3 0 2 0 6 0 500 3 0 3 0 3 0 7 0 560 3 0 3 0 3 0 7 0 630 4 0 3 0 4 0 8 0 710 4 0 3 0 4 0 8 0 800 4 0 3 0 4 0 8 0 900 4 0 3 0 4 0 8 0 1000 5 0 3 0 5 0 8 0 1120 5 0 4 0 5 0 8 0 1250 6 0 4 0 5 0 10 0 1400 6 0 6 0 8 0 10 0 1600 7 0 6 0 8 0 10 0 Tables Centrifugal...

Страница 54: ...g bushes tightening torques Bush type Screw tightening torques in Nm 1008 5 7 1108 5 7 1210 20 1215 20 1310 20 1610 20 1615 20 2012 31 2517 49 3020 92 3030 92 3035 115 4040 172 4545 195 5050 275 Tables Centrifugal fans REH RZH BVREH BVRA 54 ...

Страница 55: ...the impeller 56 D 2 Type RZH removal assembly of the complete rotor set 57 D 3 Belt drive 58 D 4 Bearing 59 D 4 1 Bearing variant 8 heavyweight bearing 60 D 4 2 Bearing variant 9 lightweight bearing 62 Installation manuals Centrifugal fans REH RZH BVREH BVRA 55 ...

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Страница 57: ...nal size 400 1000 1 Step 1 8 in reverse order proceed as under Ä on page 57 2 Align the bellmouth inlet airway width S according to TROX X FANS drawing Removal of nominal size 1120 1600 1 De energize the fan 2 Remove the V belt drive and belt protection box 3 Secure the rotor set against falling 4 Disassembly of the bearing Ä Heavyweight bearing TROX X FANS Variant 8 on page 60 and Ä Dis assembly ...

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Страница 59: ...D 4 Bearing WARNING Attention Observe the Occupational safety section Ä 2 Safety on page 8 Installation manuals Centrifugal fans REH RZH BVREH BVRA 59 ...

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Страница 63: ...Centrifugal fans REH RZH BVREH BVRA 63 ...

Страница 64: ... 2018 TROX X FANS GmbH Heinz Trox Str 1 36251 Bad Hersfeld Germany 49 6621 950 0 49 6621 950 100 info xfans trox de www trox xfans de ...

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