background image

28.5 VDC Ground Power Unit 

 

Models 

112850S0000 

112850S0100 

112850S0200 

 

112850D0000 

112850D0100/AV 

112850D0100-A5 

112850D0200 

 

112860S0000 

112860S0100 

112860S0100-A4 

112860S0100-A6 

112860S0200 

 

112860D0000 

112860D0100 

112860SD100-A5 

112860D0200 

112860SD200-A5 

 

06/2013 | Rev. 03 

Page | 5 

 

3.0 

SYSTEM DESCRIPTION 

(continued) 

3.4 

SYSTEM CONTROL 

System control consists of one System Interface Board, a firing board, one Operator Panel. 
 
The System Interface Board

 

handles the master system control function. Control commands from the Control Panel CP are 

transmitted to this controller, evaluated and converted into the appropriate actions. Current operating parameters (measured 
values etc.) are also evaluated by the System Interface Board. The following measure values are not displayed, but are also 
monitored for deviations from the specification: 

 

Input under & over-voltage 

 

Output under & over-voltage 

 

Output overload 

 

Over-temperature 

 
3.5 

SAFETY AND PROTECTION 

The design philosophy for the 28V DC GPU is that it will endeavor to protect itself at all times. Self-protection is incorporated in 
both the hardware and software designs. Where situations arise that could either cause damage to the converter, or endanger 
the output load, the general rule is to disconnect and/or shutdown. 
 
For safety of personnel, an Emergency Stop button is fitted local to the Control Panel on the front of the converter cubicle. 
 
3.6 

CONTROL AND MONITORING 

3.6.1 

Power Supplies for Controls & Monitoring 

All the electronic cards within the converter receive their power via transformers

.

 

 
3.6.2 

Internal System Control 

System Interface Board 

has the function of complete system control. 

 

Control Panel 

consists of control and display elements for the user. Commands are analyzed by the system controller and 

interpreted into actions. Measurement values for the input and output circuits are processed and displayed. 
 
3.6.3 

Converter Operation 

As soon as mains incoming power is applied to the control logic the microprocessors commence operating and the internal 
function becomes active. Initially their only function is a ‘watchdog operation’ checking for faults within the converter and 
monitoring the incoming supply for voltage and frequency deviations. Any faults or deviations detected are reported internally 
at the System Interface Board. 
 
3.7 

VOLTAGE REGULATION MODE 

3.7.1 

General 

The unit supplies a load which requires a supply voltage with very little deviation. (Normally 28V DC +/- 1%). If a very long 
cable is used between the converter and the aircraft (load), a voltage drop will be created which might be greater than the 
acceptable voltage tolerance of the aircraft. If this happens, it is no longer possible for many units on the market to provide an 
acceptable voltage supply to the aircraft especially under all load conditions. 
 
To overcome this problem, two possibilities are available: 
1.  The cable between the converter and the load could be designed in such a way that the voltage drop will be decreased so 
that the supply voltage is within tolerance range. The amount of copper wires and/or size can be increased or parallel cables 
can be used. However there comes a point where the size of the copper wires required could become too heavy or costly, or if 
the length of run is so long, that increasing the amount or wire size will still not be enough to keep the tolerance within the 
voltage range, for all load conditions. 
2.  The converter must incorporate a LDC (Line Drop Compensation) system that can provide active compensation so as to 
automatically compensate for the voltage drop. 
 
With very long cable runs, parallel cables will increase the wire investment costs dramatically and if flexible aircraft cables are 
also used, then parallel cabling might not be possible or practical. 
 
To ensure that the proper voltage is delivered to the aircraft plug under all load conditions, there must be a means of 
measuring the voltage at the aircraft plug, and sending those voltage signals back to the converter, so they can be analyzed 
and responded to. This requires that signal wires be run between the plug and the converter unit, where again cost and 
practicality must be considered. 

Содержание 112850D0000

Страница 1: ...3558 Email sales tronair com 28 5 VDC Ground Power Unit Models 112850S0000 112850S0100 112850S0200 112850D0200 112850D0000 112850D0100 112850D0100AV 112850D0100 A5 112860S0000 112860S0100 112860S0200...

Страница 2: ...REVISION DATE TEXT AFFECTED 01 01 2009 Original Release 02 03 2009 03 06 2013 Modified 5 2 3 Converter Commissioning and 5 3 Switching On...

Страница 3: ...9 OVERVIEW OF 28V DC GPU COMPONENTS 6 4 0 INSTALLATION AND CONNECTIONS 7 4 1 GOODS INSPECTION 7 4 2 HANDLING 7 4 3 PROTECTION 7 4 4 STORAGE 7 4 4 1 Floor Loading Capacity 7 4 4 2 Space Requirements Di...

Страница 4: ...NS Model Number Output Cable Input Frequency Input Voltage Input Cable ft m Remarks 112850D0000 Dual 50 HZ 200 415 NA No input cable One 20ft 4 0 AWG one 50ft 2 0 AWG non engine starting DC output cab...

Страница 5: ...the equipment is switched off a few internal parts remain live while they are connected to the incoming supply Work on the equipment must only take place with the unit switched off and isolated Prope...

Страница 6: ...Hz 10 Nominal frequency 50 Hz or 60 Hz 5 Nominal input current at 208V 60Hz 400V 50Hz 480V 60Hz 575V 60Hz 56 A 29 A 24 A 21A Output Data Output power 16 8 kW Nominal voltage 28V Nominal current 600 A...

Страница 7: ...ation consists of a voltage regulator plus a current regulator which is the main regulator This means if a current limit has been set in the setup menu this current regulator will limit the output vol...

Страница 8: ...processors commence operating and the internal function becomes active Initially their only function is a watchdog operation checking for faults within the converter and monitoring the incoming supply...

Страница 9: ...Red light 3 8 1 Operator Controls Push buttons ON and OFF control the converter operations 3 8 2 Emergency Stop In an emergency to immediately open the unit s input and output contactors the large re...

Страница 10: ...ion and cabling it is absolutely essential that the equipment is protected from the ingress of water concrete or metal particles and dust etc Protection of the equipment is particularly important when...

Страница 11: ...nt temperature of 20 to 40 o C 4 to 104 o F and a relative humidity of up to 95 The optimum temperature is around 68 o F Please ensure that any existing air conditioning plant meets these conditions a...

Страница 12: ...page shows the recommended cable types Equipment Type Line Voltage Rated Amps Input Cable If Less Than 30 Copper Size Output Cable 28V DC GPU 600A 208 56 1 x NYY 4 x 10 RE 10 or 4 2 x NYY 120 or 2x 4...

Страница 13: ...oor contains LED indicators push buttons main disconnect switch and E stop switch Specific switching functions are initiated operating information are displayed If an abnormal operating condition or f...

Страница 14: ...transformer taps The unit is equipped with two control voltage transformers T2 and T3 and one main transformer T1 The wires have to be connected to the correct tap in accordance with the mains input...

Страница 15: ...low steps 10 thru 13 18 Connect a load bank to the DC OUTPUT CABLE 2 19 Push the WHITE DC 2 ON switch observe GREEN DC 2 lamp is ON 20 Repeat steps 13 and 17 using DC OUTPUT CABLE 2 Let load bank COOL...

Страница 16: ...nect switch to OFF LEFT VERTICAL 10 Disconnect DC cable from aircraft Disconnect AC input power cable and stow cables on GPU NOTE The following steps are for Dual Output Cable units WARNING Do not use...

Страница 17: ...ON switch Observe GREEN DC ON lamp is ON 8 Ensure load bank is ON and cooling fans should begin spinning 9 Switch the load bank to 300 AMP verify the voltage at the load bank is 28 0 MIN 28 9 MAX Vol...

Страница 18: ...e Interface Board Opened Immediately Unit Power Is Off Unit Power Is Off Unit Power Is Off Unit Power Is Off Unit Power Is Off Unit Power Is Off Input Breaker Must be Cycled Input Under Voltage Primar...

Страница 19: ...free operation and increased service life of the installation 7 1 2 Cleanliness Always ensure that the system environment is kept as free as possible of dust metal chips lubricants etc Check at regula...

Страница 20: ...f shipment If you have a problem that may require service contact Tronair immediately Do not attempt to repair or disassemble a product without first contacting Tronair any action may affect warranty...

Страница 21: ...SS 34 4 G 1502 1070R Lockwasher 3 8 Regular SS 19 5 G 1112 107010 Bolt 3 8 16 x 1 0 LG HH SS 12 6 U 1112 Caster Rigid 2 7 U 1085 Caster Swivel 2 10 EC 2128 SCR Pak 1 11 Z 6943 Assy Transformer 1 12 Z...

Страница 22: ...1 5 EC 2008 03 LED Red 1 6 14009 Voltmeter DC 1 7 14008 DC Ammeter 1 8 12031 Knob DC 1 9 14131 Switch On Off 1 10 14132 Switch Emergency Stop 1 11 G 1577 19 Fastener Turn 2 12 G 1579 Washer Sealing Tu...

Страница 23: ...112850S0200 112850D0000 112850D0100 AV 112850D0100 A5 112850D0200 112860S0000 112860S0100 112860S0100 A4 112860S0100 A6 112860S0200 112860D0000 112860D0100 112860SD100 A5 112860D0200 112860SD200 A5 0...

Страница 24: ...29 Interface Board 1 10 EC 2160 Relay High Circuit 1 11 EC 2138 Fan Speed Controller w Probe 1 12 EC 2141 Capacitor Fan Motor 1 13 EC 2157 Transformer Control 115 24 VAC 4A 1 14 EC 2156 Transformer 11...

Страница 25: ...2 Interface Board Harness 1 38 EC 2164 P3 Interface Board Harness 1 39 EC 2166 P8 Interface Board Harness 1 40 EC 2167 P9 Interface Board Harness 1 41 EC 2176 Connector Lag 3 8 Stud 6 42 G 1501 1020 S...

Страница 26: ...escription Qty 1 J 4324 Buss Bar Bridge 1 2 J 4303 Buss Bar 1 3 J 4304 Buss Bar 2 4 EC 2134 Resistor 1 5 EC 2133 Capacitor 8 6 G 1112 105010 Bolt 20 x 1 LG HH SS 4 7 G 1503 1050N Flatwasher Narrow SS...

Страница 27: ...APPENDIX I Wiring Diagram and Schedule Single Output...

Страница 28: ......

Страница 29: ...ONNECTOR PIN 14 WARNING LAMP L2 TERMINAL MINUS L 20 BLACK P 6 HARNESS CONNECTOR PIN 3 FAULT LAMP L3 TERMINAL PLUS M 20 GREEN P 6 HARNESS CONNECTOR PIN 15 FAULT LAMP L3 TERMINAL MINUS N 20 BLACK P 6 HA...

Страница 30: ...TACTOR CONT1 COIL R R 20 BLACK BLACK TERMINAL BLOCK 1 BLEED RESISTOR SOLENOID SOL1 COIL S S 20 GREEN LT GRAY TERMINAL BLOCK 4 DC CONTACTOR CONT1 COIL T T 20 RED FAN CONTROLLER PC BOARD PCB3 TERMINAL L...

Страница 31: ...T BREAKER CB2 A V NOT USED NOT USED A W 16 WHITE TRANSFORMER T1 TERMINAL A2 LT GRAY TERMINAL BLOCK 5 A X NOT USED NOT USED A Y 20 BLACK RED TERMINAL BLOCK 3 UNIT COOLING FAN FAN1 BLACK WIRE A Z 20 RED...

Страница 32: ...8X0S0X00 WIRING SCHEDULE 01 2011 Rev 04 Page 4 WIRE LETTER WIRE SIZE COLOR FROM TO B T 6 BLACK BLEED RESISTOR R1 BLEED RESISTOR SOLENOID SOL1 MAIN CONTACT B U 12 RED TRANSFORMER T1 TERMINAL A3 CIRCUIT...

Страница 33: ...OLTS DC 1 ON SW1 SW2 SW3 SW4 SW5 L1 L2 L3 M1 M2 L4 E F G H I J K L M N O P Q R S T U V 4 2 3 1 3 4 3 4 a b c Z 6902 PAN1 2 G7 INTERFACE BOARD J6 J3 J9 J8 J2 J1 P1 P2 P8 P9 P3 P6 PIN 5 PIN 2 PIN 1 PIN...

Страница 34: ...N 7 PIN 8 PIN 2 PIN 7 PIN 5 PIN 8 PIN 1 PIN 1 PIN 3 PIN 5 PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 P 2 P 1 P 5 P 3 PCB2 EC 2127 1 B13 1 B11 1 B11 120V TRANS 3 BK BK BL YL BL EC 2...

Страница 35: ...D T4 TRANSFORMER 17566 REW 05 21 2010 D ADDED 10 OHM RESISTOR TO SHUNT TRIP CIRCUIT 2 Z10 1 Y11 1 Y11 2 Z4 DC CABLE PLUS DC CABLE MINUS DC PLUG 1 ACFT END PL1 EC 1124 240 WIRE NAME PLUG JUNCTION KEY N...

Страница 36: ......

Страница 37: ...R METER DC CURRENT DC VOLTS DC 1 ON SW1 SW2 SW3 SW4 SW5 L1 L2 L3 M1 M2 L4 E F G H I J K L M N O P Q R S T U V 4 2 3 1 3 4 3 4 a b c PAN1 Z 6902 2 G7 INTERFACE BOARD J6 J3 J9 J8 J2 J1 P1 P2 P8 P9 P3 P6...

Страница 38: ...PIN 4 PIN 5 PIN 7 PIN 8 PIN 2 PIN 7 PIN 5 PIN 8 PIN 1 PIN 1 PIN 3 PIN 5 PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 P 2 P 1 P 5 P 3 EC 2127 PCB2 1 B13 1 B11 1 B11 TSW4 TSW5 TSW6 X3...

Страница 39: ...wer Output Page Number 3 of 3 Original Date 02 05 09 Revision Number E Revision Date 04 17 2012 ECN 18613 2 Z10 1 Y11 1 Y11 2 Z3 DC CABLE PLUS DC CABLE MINUS DC PLUG 1 ACFT END EC 1124 240 PL1 WIRE NA...

Страница 40: ......

Страница 41: ...APPENDIX II Wiring Diagram and Schedule Dual Output...

Страница 42: ......

Страница 43: ...K 20 GREEN P 6 HARNESS CONNECTOR PIN 14 WARNING LAMP L2 TERMINAL MINUS L 20 BLACK P 6 HARNESS CONNECTOR PIN 3 FAULT LAMP L3 TERMINAL PLUS M 20 GREEN P 6 HARNESS CONNECTOR PIN 15 FAULT LAMP L3 TERMINAL...

Страница 44: ...9 HARNESS CONNECTOR PIN 10 P 3 HARNESS CONNECTOR PIN 10 N N 20 GREEN P 9 HARNESS CONNECTOR PIN 11 P 3 HARNESS CONNECTOR PIN 11 O O 20 BLACK P 9 HARNESS CONNECTOR PIN 12 P 3 HARNESS CONNECTOR PIN 12 P...

Страница 45: ...4 0 BLACK SCR MODULE MOD1 TERMINAL SCR 3 A O 20 RED TRANSFORMER T1 TERMINAL X1 P 2 HARNESS CONNECTOR PIN 1 4 0 BLACK SCR MODULE MOD1 TERMINAL SCR 1 A P 20 BLACK TRANSFORMER T2 BLACK WIRE CIRCUIT BREA...

Страница 46: ...EAKER L3 TRANSFORMER T1 TERMINAL H1 B K 20 BLACK BLACK TERMINAL BLOCK 7 LATCH RELAY 2 K2 TERMINAL 12 B L DC CABLE 1 ON SWITCH SW6 TERMINAL 3 DC CABLE 2 ON SWITCH SW8 TERMINAL 4 B M LATCH RELAY 1 K1 TE...

Страница 47: ...4 PIN 1 PIN 6 PIN 17 PIN 20 PIN 1 PIN 2 PIN 3 PIN 9 PIN 10 PIN 12 PIN 22 PIN 16 PIN 2 PIN 3 PIN 1 PIN 3 PIN 5 PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 PIN 11 PIN 13 PIN 6 PCB1 EC...

Страница 48: ...7 PIN 5 PIN 8 PIN 1 PIN 1 PIN 3 PIN 5 PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 P 2 P 1 P 5 P 3 PCB2 EC 2127 3 A7 3 A11 TB4 120V TRANS 3 24V BLK BLK RED RD YL RED EC 2157 T3 120V...

Страница 49: ...1 H1 2 Z4 DC CABLE PLUS DC CABLE MINUS DC PLUG 1 ACFT END CAB1 EC 1124 240 WIRE NAME PLUG JUNCTION KEY N O RELAY CONTACT N C RELAY CONTACT TERMINAL BLOCK 1 TERMINAL NUMBERS BLK BLACK WIRE COLORS BRN...

Страница 50: ......

Страница 51: ...IN 7 PIN 14 PIN 1 PIN 6 PIN 17 PIN 20 PIN 1 PIN 2 PIN 3 PIN 9 PIN 10 PIN 12 PIN 22 PIN 16 PIN 2 PIN 3 PIN 1 PIN 3 PIN 5 PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 PIN 11 PIN 13 PIN...

Страница 52: ...3 PIN 5 PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 8 PIN 9 PIN 10 PIN 11 PIN 12 P 2 P 1 P 5 P 3 EC 2127 PCB2 3 A7 3 A11 TB4 120V TRANS 3 24V BLK BLK RED RD YL RED T3 EC 2157 120V TRANS 2 24V BLK BLK RED RD YL...

Страница 53: ...2 Z10 1 E1 1 H1 2 Z4 DC CABLE PLUS DC CABLE MINUS DC PLUG 1 ACFT END EC 1124 240 CAB1 WIRE NAME PLUG JUNCTION KEY N O RELAY CONTACT N C RELAY CONTACT TERMINAL BLOCK 1 TERMINAL NUMBERS BLK BLACK WIRE...

Страница 54: ......

Страница 55: ...APPENDIX III Declaration of Conformity...

Страница 56: ......

Страница 57: ...RMITY The design development and manufacture is in accordance with European Community guidelines 28 5 VDC Ground Power Unit Relevant standards complied with by the machinery MIL STD 704F UL 1012 EN 55...

Отзывы: