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Models: 02-7833C0110, 02-7846C0110, 02-7852C0100,02-7861C0100, 02-7861-9100, 

02-7863C0100, 02-7902C0100, 02-7918C0100, 02-7918C9100 

12 Ton (10.8 Metric Ton) Axle Jack 

 

05/2021 | Rev. 03 

Page | 6 

 

7.0 

MAINTENANCE 

7.1 

GENERAL 

 

All maintenance and/or repair work should be done using good workmanship practices and proper tools. 

 

The work area should be clean and free of dirt. 

 

When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical 
surfaces of parts. Surface deformities could cause degradation of seals and failure. 

 

It is good practice to replace all O-rings and backup rings once removed. Cut and damaged rings normally result in fluid 
leakage. 

 

At this time flush old hydraulic fluid and dirt from overall system and replenish with new, clean hydraulic fluid 

 

No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006/42/EC. 

 

7.2 

SERVICING JACK 

To Disassemble Jack: 

1.  Collapse jack rams. 
2.  Remove cap screws (pg 10, Item 22) surrounding jack cylinder and retaining ring (pg 10, Item 21). 
3.  Lift cylinder from axle jack base weldment (pg 10, Items 15 thru 20). Operate jack hand pump to help remove cylinder. 

a.  Separate rams by removing internal rings (pg 11, Items 4, 5, & 6). 
b.  Replace all seals including internal rings. 

To Reassemble Jack: 

1.  Re-assemble in reverse order of above. 
2.  Torque each cap screw (pg 10, Item 22) to 50 ft-lb, using standard cross torque procedure. 

To Bleed Jack of Air: 

1.  Open reservoir vent screw on hand pump. 
2.  Pump unit to fully extended position. 
3.  Turn jack upside down. 
4.  Push jack back to fully collapsed position. 
 
7.3 

JACK FUNCTION LOAD TEST 

1.  Take all necessary precautions to prevent injury. 
2.  Always jack against a load and never against the jack itself. 
3.  Apply a test load equal to the jack rated capacity plus 10%. 

Note:  Do not exceed this load.

 

4.  Capacity test annually 
 

8.0 

PROVISION OF SPARES 

8.1 

SPARE PARTS 

Spare parts may be obtained from the manufacturer: 

TRONAIR

, Inc. 

Telephone:  (419) 866-6301 or 800-426-6301 

1 Air Cargo Pkwy East 

Fax: 

(419) 867-0634 

Swanton, Ohio  43558 USA 

E-mail: 

[email protected] 

 

Website: 

www.tronair.com 

 
8.2 

PARTS LISTS & ILLUSTRATIONS 

Reference the following page for Replacement Parts and Kits available. 
 

9.0 

IN-SERVICE SUPPORT 

Contact Tronair for technical services and information. 
 
 

 

Содержание 02-7833C0110

Страница 1: ...6 6301 1 Air Cargo Pkwy East Web www tronair com Swanton OH 43558 Email sales tronair com 12 Ton 10 8 Metric Ton Axle Jack Models 02 7833C0110 02 7846C0110 02 7852C0100 02 7861C0100 02 7861 9100 02 78...

Страница 2: ...REVISION DATE TEXT AFFECTED 01 07 2008 Original release 02 11 2017 Major revision 03 05 2021 Major revision...

Страница 3: ...SSEMBLY INSTRUCTIONS 2 3 1 GENERAL INFORMATION 2 3 2 PRE USE CHECKS 2 4 0 TRAINING 2 4 1 TRAINING REQUIREMENTS 2 4 2 TRAINING PROGRAM 2 4 3 OPERATOR TRAINING 2 5 0 OPERATING INSTRUCTIONS 3 5 1 TO RAIS...

Страница 4: ...1 or 800 426 6301 1 Air Cargo Pkwy East Fax 419 867 0634 Swanton Ohio 43558 USA E mail sales tronair com Website www tronair com 1 4 USAGE The purpose of this jack is to lift aircraft at the landing g...

Страница 5: ...product should be assembled and or repaired using good workmanship practices and proper tools All replacement parts must be the same as or equal to the original parts supplied 3 2 PRE USE CHECKS Refer...

Страница 6: ...elease valve and operate pump 5 2 TO RAISE NOSE GEAR 02 7833C0110 ONLY 1 Attach the nose gear adapter to the strut Place the strap around the strut and lock in place with the ball lok T pin Insert bot...

Страница 7: ...s Z 3826 Z 3827 and Z 3869 in order to get the ram as close as possible to the jack pad NOTE The one half inch 1 2 spacer block Z 3869 must only be used alone or located at the floor level WARNING NEV...

Страница 8: ...valve Leakage at inlet or outlet check ball Inspect valve body for wear or replace valve body and check balls Vent screw closed Open vent screw Ram s will not support load after manual or pneumatic p...

Страница 9: ...ng ring pg 10 Item 21 3 Lift cylinder from axle jack base weldment pg 10 Items 15 thru 20 Operate jack hand pump to help remove cylinder a Separate rams by removing internal rings pg 11 Items 4 5 6 b...

Страница 10: ...l Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent...

Страница 11: ...1001 LABEL MADE IN USA 1 4 Z 3823 WELDMENT AXLE JACK BASE 1 5 N 2228 12 S B ELBOW 90 FEMALE 1 6 A 1155 01 ANGLE HOSE SUPPORT 1 7 Z 5680 ASSEMBLY HOSE 1 8 G 1100 105506 BOLT H H GR 5 1 4 28 X 3 4 LONG...

Страница 12: ...100 02 7861C0100 02 7861 9100 02 7863C0100 02 7902C0100 02 7918C0100 02 7918C9100 12 Ton 10 8 Metric Ton Axle Jack 05 2021 Rev 03 Page 9 Parts List When ordering replacement parts kits please specify...

Страница 13: ...BLY 12 TON AXLE JACK 1 1 1 1 1 1 1 1 2 V 2839 LABEL JACK TYPE SERIAL 1 1 1 1 1 1 1 1 7 R 2012 01 PAD JACK 1 8 R 2012 02 PAD JACK 1 9 R 2012 03 PAD JACK 1 10 R 1820 PAD AXLE JACK 1 11 Z 7392 WELDMENT A...

Страница 14: ...rnal Ring 1 5 G 1398 250 Second Cylinder Internal Ring 1 6 G 1398 200 Third Cylinder Internal Ring 1 7 HC 2008 240 Main Cylinder O ring 1 8 HC 2000 236 First Cylinder O ring 1 9 HC 2023 236 First Cyli...

Страница 15: ...ack 05 2021 Rev 03 Page 12 Parts List 02 7833C0110 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 Z 4936 Z7 ASSEMBLY...

Страница 16: ...7918C0100 02 7918C9100 12 Ton 10 8 Metric Ton Axle Jack 05 2021 Rev 03 Page 13 Parts List 02 7846C0110 When ordering replacement parts kits please specify model serial number and color of your unit I...

Страница 17: ...8 Metric Ton Axle Jack 05 2021 Rev 03 Page 14 Parts List 02 7852C0100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1...

Страница 18: ...ic Ton Axle Jack 05 2021 Rev 03 Page 15 Parts List 02 7861C0100 02 7861 9100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description...

Страница 19: ...e Jack 05 2021 Rev 03 Page 16 Parts List 02 7863C0100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 Z 4936 Z1 ASSEMB...

Страница 20: ...e Jack 05 2021 Rev 03 Page 17 Parts List 02 7902C0100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 Z 4936 Z8 ASSEMB...

Страница 21: ...05 2021 Rev 03 Page 18 Parts List 02 7918C0100 02 7918C9100 When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty 1 Z 4936 Z3...

Страница 22: ...APPENDIX I Safety Data Sheet MIL PRF 5606 Hydraulic Fluid...

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Страница 36: ...APPENDIX II Declaration of Conformity...

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Страница 38: ...n accordance with European Community guidelines Axle Jacks 02 7833C0110 02 7846C0110 02 7852C0100 02 7861C0100 02 7863C0100 02 7902C0100 02 7918C0100 02 7918C9100 Relevant provisions complied with by...

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Страница 40: ...APPENDIX III Maintenance Schedule...

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