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Technical Bulletin
197
Issue
1
Item:
197.1
Description:
Alternator Cover Installation - Addition of Sealant
Model Affected:
Street Triple models from VIN 800262
When installing the alternator cover to the crankcase on the above models, ThreeBond 1216E sealant is used
in addition to the gasket in the area of the alternator harness grommet.
Removal
Removal of the alternator cover is described in the relevant Service Manual.
Installation
1.
Apply ThreeBond 1216E sealant to the grommet on the path shown below. The bead of sealant should
extend around the grommet perimeter (including the underside) and be approximately 3.5 mm wide.
Alternator Cover Grommet Sealant Path
2.
Position the grommet to the alternator cover.
3.
Position a new gasket to the crankcase dowels then refit the alternator cover.
4.
Tighten the cover bolts to 10 Nm in the sequence shown below.
5.
Re-tighten the fixings one and two to 10 Nm.
11
7
3
9
6
L0236
10
8
5
1
4
12
2
Alternator Cover Fixings Tightening Sequence
6.
Route the alternator harness to the regulator/rectifier as noted for removal.
7.
Connect the grey connector to the regulator/rectifier.
8.
Route the crankshaft position sensor harness to the main harness as noted for removal.
