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CLASSIC Series | Instruction Manual 

 

 
 

TRICOR® 

Coriolis Mass Flow Meter with TCE 6000 electronics 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание CLASSIC Series

Страница 1: ...CLASSIC Series Instruction Manual TRICOR Coriolis Mass Flow Meter with TCE 6000 electronics ...

Страница 2: ...SSIC Series Instruction Manual Version TCM_E60_CLASSIC_M_EN_190215_E001 2 Manual Version TCM_E60_CLASSIC_M_EN_190215_E001 SW Version This manual is valid for Main SW Mv3 40 and higher Display SW Dv3 40 and higher ...

Страница 3: ...s 12 1 5 Measuring Principle TCM 13 2 GETTING STARTED 14 2 1 Unpacking 14 2 2 Operating Elements 14 2 3 Pin Assignments 15 2 4 Quick Start 16 2 4 1 First Operation 16 2 4 2 Manual Control 16 3 INSTALLATION 17 3 1 Important Installation Guidelines 17 3 1 1 External Vibrations 17 3 1 2 Inhomogeneous Media 17 3 2 Mechanical Installation 18 3 2 1 Horizontal Installation 18 3 2 2 Vertical Installation ...

Страница 4: ...tings 27 4 4 1 Frequency Output 27 4 4 2 Control Output 27 4 4 3 Analog Output 28 4 4 4 Control Input 28 4 5 Data Configuration 29 4 6 I O Test 29 5 REMOTE OPERATION 30 5 1 Serial RS485 Interface 30 5 1 1 Electrical Connection of RS485 Interface 30 5 1 2 RS485 Interface Protocol 30 5 2 USB Interface 30 5 2 1 Electrical connection for USB 30 6 ESTA 31 6 1 Installation 31 7 SERVICE AND MAINTENANCE 3...

Страница 5: ...cations and Compliances 34 8 3 Technical Data 35 8 3 1 TCM Transducer Technical Data for Liquids 35 8 3 2 Accuracy for Liquids 36 8 3 3 TCM Transducer Technical Data for Gases 37 8 3 4 Accuracy for Gases 38 8 3 5 Technical Data TCE 6000 Transmitter 39 8 3 6 Dimensional Drawings 40 8 4 WEEE and RoHS 42 8 5 List of Figures 42 ...

Страница 6: ...can be used TRICOR CLASSIC Mass Flow Meters with TCE 6000 electronics are available as standard version as well as Ex certified for hazardous locations zone 2 For applications in zone 1 refer to the TCE 8000 electronics TCE 6000 variants provide depending on the selected configuration various input and output options One freely programmable 4 20 mA outputs One freely programmable frequency output ...

Страница 7: ...DS KAB RS485 TCE with connector M12 5 pin B coded to RS485 Additionally the TCE 6000 must be supplied with 24 V via the I O connector PC with FFDB KAB RS485 TCE with connector M12 5 pin B coded to RS485 Additionally the TCE 6000 must be supplied with 24 V via the I O connector or KAB USB TCE connected to USB This version is protected in compliance to IP 65 on the TCE 6000 Additionally the TCE 6000...

Страница 8: ... RS485 Connector B coded Phoenix 1432680 KAB RS485 TCE Communication PC Connector A coded to I O5 or I O8 Supply Power supply 24 V FSDC FSDC USB KAB RS485 TCE Communication PC Connector A coded to power Supply Power supply 24 V The following combinations are parametrizable via an interface cable in conjunction with a PC Laptop with USB interface and with the TRICOR Configurator Software The latest...

Страница 9: ...e TCE 6000 must not be opened under any circumstances if the supply voltage is alive The connector to the TCE 6000 must not be connected or disconnected with any I O signal or the power supply alive When using long cables make sure that the maximum inductances and capacitances for the respective voltage or gas group are not exceeded The maximum values specified in chapter 8 3 must be observed at a...

Страница 10: ...r case compromising the integrity of the meter and potentially resulting in inaccurate measurement results or total meter failure over time Fig 2 Rupture disc locations vary by the meter size and style Fig 3 Warning sticker found near the rupture disc on all meters 1 3 4 Warnings in this manual NOTE Notes provide important information for the correct usage of the equipment If the notes are not obs...

Страница 11: ...8 psi G Mechanical Design Standard S Face to face length Standard other length on request S Electronics options Electronics type Meter mount electronics TCE 6000 F Interface RS485 Modbus RTU S RS485 Modbus RTU USB only TCE 6000 F Supply voltage 24 V DC D Options 8 pin I O connector TCE 6000 only B Optical I O TCE 6000 only C No option S EX protection2 ATEX Zone 2 II 3G Ex nA IIC T2 T4 Gc Exn Custo...

Страница 12: ...configurator CON USB RS ISO IP65 Protection for TCE 80 L IPS 9 14 IP65 Protection for TCE 80 S IPS 9 9 adapter TCE 80 S and TCE 80 L for rail mounting HSA 96 Accessories for TCE 6000 electronic Model Code Remote display for TCE 6000 TRD 8001 Connection cable TRD 8001 to TCE 6000 2 m TRD TCE 6 2 Connection cable TRD 8001 to TCE 6000 5 m TRD TCE 6 5 USB Cable USB to mini USB M12 2 m KAB USB TCE RS48...

Страница 13: ...both ends of the tube This time shift is measured and used to calculate the mass flow through the tubes By measuring the natural frequency of the tubes the density of the medium can be calculated As both effects are temperature dependent the temperature is measured by means of an accurate temperature sensor for correcting the temperature effects on flow and density measurement As a result a Coriol...

Страница 14: ...erating Elements Fig 5 Operating Elements 1 Connector RS485 M12 B coded female 2 Connector USB M12 Optical output option 3 Connector I O M12 A coded male 8 pin optical input Option 4 Connector I O M12 A coded male 5 M6 mounting threads back side option TCM 0325 through 3100 only 6 Fluid input flange thread as ordered 7 Screw for protective ground TCM 0325 through 3100 only 8 Fluid output flange th...

Страница 15: ...d to GND 3 GND Ground 4 Fout Frequency pulse output 5 CTL IN 1 Control input 1 6 CTL IN 2 Control input 2 7 CTL OUT Control output 8 n c Not connected RS485 pinning 1 24 V DC Positive supply voltage 24 V DC 2 RS485 RS485 negative line 3 GND Ground 4 RS485 RS485 positive line 5 n c Not connected Version FSDC I O pinning 1 24 V DC Positive supply voltage 24 V DC 2 n c Not connected 3 GND Ground 4 n ...

Страница 16: ...not properly closed 2 4 1 First Operation If not ordered otherwise the standard settings ex factory are as follows Iout flow 20 mA specified TCM range Fout flow 5 000 Hz specified TCM range CTL OUT fault I O8 only CTL IN 1 make zero CTL IN 2 Reset batch I O 8 only Make sure that all mechanical and electrical connections are made properly Switch on the power supply The TCM should slightly vibrate I...

Страница 17: ... If it is though an application requirement please contact our internal sales for technical support 3 1 2 Inhomogeneous Media If a liquid might contain gas bubbles or solid particles care must be taken that the gas bubbles or the solid particles will not remain in the meter If a pure liquid or a liquid with possible gas bubbles is to be measured the meter should be installed horizontally with the ...

Страница 18: ... a solid non vibrating surface as close to the meter as possible With the TCM 0325 through TCM 3100 this could be done via the optional mounting threads If no non vibrating surface is available vibration dampers might be recommended Fig 6 Recommended horizontal Installation 3 2 2 Vertical Installation The diamond shaped TCM 0325 through TCM 3100 should not be mounted vertically except you are sure...

Страница 19: ...3100 should not be mounted vertically except you are sure that the medium contains neither gas bubbles nor solid particles All other meters can be mounted vertically but flow going down is only allowed as long as there is significant backpressure on the meter to prevent any type of waterfall effect and to assure the meter remains constantly full of the liquid Fig 8 Installation in a Drop Line ...

Страница 20: ... connections This unit must be grounded The TCM with TCE 6000 electronics requires a regulated DC power supply of 24 V 20 The digital inputs and outputs are referred to GND and to the ground potential of the DC supply negative pole The ground potential GND is connected to protective ground via a 1 kΩ To connect the TCE shielded cables must be used The shield should be connected to the case If the ...

Страница 21: ...nection with a high cross section 1 5 mm is recommended for avoiding high equalizing currents in the shield Wiring diagram does not apply for ESTA configuration 1 24 V DC Positive supply voltage 24 V DC 2 Iout Current output 4 20 mA referred to GND 3 GND Ground 4 Fout Frequency pulse output 5 CTL IN 1 Control input 1 6 CTL IN 2 Control input 2 I O8 only 7 CTL OUT Control output I O8 only 8 n c Not...

Страница 22: ...I O8 for powering the whole system See Fig 10 for connecting the power supply Ground GND and protective ground PE are internally connected via a 1 kΩ resistor The resistor will thermally withstand a potential difference of up to 30 V between PE and GND but for proper operation this difference should be limited to 5 V 3 3 2 Connecting the control inputs and outputs The frequency and control outputs...

Страница 23: ... can be calculated as 𝑅𝑅 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 𝑚𝑚𝑚𝑚𝑚𝑚 𝑉𝑉𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 8 𝑉𝑉 22 𝑚𝑚𝑚𝑚 For 24 V 10 supply this gives a maximum value of 620 Ω See Fig 10 for connecting the power supply 3 4 Ex Installation WARNING In hazardous locations all installations must only be carried out by qualified personnel Switch off all power supplies before installing or uninstalling the unit in hazardous locations Never connect or dis...

Страница 24: ...ects with the total values when changing the dimensions the TCE 6000 can be set up as a mass flow OR a volume flow meter When set up as Mass Flow Meter only mass and mass flow engineering units can be selected when set up as volume flow meter only volume and volume flow engineering units can be selected 4 2 2 Offset Calibration In contrast to a positive displacement meter a Coriolis Mass Flow Mete...

Страница 25: ...he flow display has to be stable for better readability the DISPLAY FILTER can be increased 4 2 4 CUT OFF As mentioned above a Mass Flow Meter has no natural zero and the raw data is noisy Consequently with no flow a meter would indicate and give out continuously a small fluctuating flow The parameter CUT OFF is used to provide a clear zero If the calculated and filtered flow is below CUT OFF the ...

Страница 26: ...P RESPONSE As just described a linear filter just delays the flow reading and consequently the total but does not alter the final TOTAL If the STEP RESPONSE is activated a nonlinear term is added to the filter The indicated flow will follow more closely the total flow but the remaining deviation depends on the values for the filter and for STEP RESPONSE but also on the slope of the flow change and...

Страница 27: ...trol is required 4 4 1 Frequency Output The frequency output has two operating modes FREQUENCY Default A frequency proportional to the actual flow is generated If a negative flow must be given out as well the control output can be used as sign Frequencies between 2 Hz and 10 kHz can be generated in this mode TOTAL COUNT Each time the total increments by the selected total increment step the output...

Страница 28: ...o the actual density TEMPERATURE The output current is proportional to the actual temperature BATCH COUNT The output current is proportional to the actual batch value This mode is only possible if the control input is configured as RESET BATCH The value for 4 mA as well as the value for 20 mA can be freely selected Thus it is possible to zoom in e g temperatures from 20 C to 30 C or to show negati...

Страница 29: ...is required 4 6 I O Test For testing the electrical connections all inputs and outputs can be controlled or read out directly The following tests are available FREQ OUT A freely settable frequency can be applied to the output CTRL OUT The output level can be set ANALOG OUT A freely settable current can be applied to the outputs CTRL IN The actual level at the input is indicated For making the test...

Страница 30: ...otocol The RS485 interface uses a KEM proprietary protocol for communicating with the remote display TRD 8001 For using the RS485 interface for remote communication the TCE 6000 can be delivered with a special firmware In that case a Modbus protocol is used NOTE Units with Modbus protocol cannot be used with the TRD 8001 For getting Modbus protocol please contact KEM AWL 5 2 USB Interface For usin...

Страница 31: ...ual Version TCM_E60_CLASSIC_M_EN_190215_E001 31 6 ESTA 6 1 Installation Fig 11 ESTA Installation NOTE For parameterization of the flow meter the interface may be used WARNING Parameter setting is not allowed during active ESTA operation ...

Страница 32: ...ation intervals 7 2 Trouble Shooting In case the TRICOR Mass Flow Meter does not work properly first check the following items No operation at all All cables properly connected Connect the missing cables Power supply switched on Switch on the power supply Internal fuse of the TCE blown For checking and changing the fuses refer to chapter 7 3 Output frequency too high or unstable Most probably EMC ...

Страница 33: ...he fuse Put the top cover carefully on the TCE 6000 again and fix it with the 4 screws NOTE Make sure that the top cover and the gasket in the top cover are at the right position before reaffixing the screws 7 4 Calibration For calibrating the flow density and temperature measurement of the TCE 6000 the remote display TRD 8001 or a connection via interface e g TRICOR Configurator via USB is requir...

Страница 34: ...d Declaration of Conformity EMC Complies with the EMC Emission standard4 AS NZS 2064 FCC EMC Compliance Emissions comply with the Class A Limits of FCC Code of Federal Regulations 47 Part 15 Subpart B4 EU Declaration of Conformity Low Voltage Compliance is given to the following specification as listed in the Official Journal of the European Communities Low Voltage Directive 2006 95 EU EN 61010 1 ...

Страница 35: ...ion up to 345 bar 5 000 psi not forASME 100 bar 1 450 psi Pressure Drop at max Flow for detail information please contact us Process Temperature non Ex 40 C 100 C 40 F 212 F standard Ambient Temperature 40 C 70 C 40 F 158 F Storage Temperature 40 C 100 C 40 F 212 F Electr Connections Remote screw type terminals Electr Connections Meter Mount none internally connected to the electronics Ingress Pro...

Страница 36: ... 100 3 33 10 8 kg h 0 0012 0 036 100 3 33 0 4 lb min All Flow Rates 3 33 or 10 8 kg h 0 4 lb min Measured Error Basic Accuracy All Flow Rates 3 33 or 10 8 kg h 0 4 lb min Measured Error Zero Point Measured Value 100 Example for a custom TCM 0325 Five Point Calibration Basic Accuracy 0 1 325 kg h ZeroPoint 0 01 0 0325 kg h 12 lb min 0 01 0 0012 lb min 325 kg h Basic Accuracy 0 1 0 325 kg h 12 lb mi...

Страница 37: ...0 bar 2 900 psi option up to 345 bar 5 000 psi not forASME 100 bar 1 450 psi Pressure Drop at Max Flow for detail information please contact us Process Temperature non Ex 40 C 100 C 40 F 212 F standard Ambient Temperature 40 C 70 C 40 F 158 F Storage Temperature 40 C 100 C 40 F 212 F Electr Connections Meter Mount None connected internally Ingress Protection IP20 IP65 General Tube Arrangement 2 se...

Страница 38: ...5 100 1 3 25 kg h 0 0012 0 12 100 1 0 12 lb min All Flow Rates 1 or 3 25 kg h 0 12 lb min Measured Error Basic Accuracy All Flow Rates 1 or 3 25 kg h 0 12 lb min Measured Error Zero Point Measured Value 100 Example for a custom TCM 0325 Five Point Calibration Basic Accuracy 0 5 325 kg h ZeroPoint 0 01 0 0325 kg h 12 lb min 0 01 0 0012 lb min 325 kg h Basic Accuracy 0 5 1 625 kg h 12 lb min 0 5 0 0...

Страница 39: ...176 F Protection Class IP65 Analog Output Current Output 4 20 mA active Resolution 14 bit Linearity 0 05 Temperature Drift 0 05 per 10 K Load 800 Ω Output Value programmable flow total density temperature Pulse frequeny Output Frequency Range 0 5 10 000 Hz for ESTA OPTV receiver 0 5 5 000 Hz Output Signal active push pull output for flow rate optional insulated optical frequency output Status In a...

Страница 40: ...l Version TCM_E60_CLASSIC_M_EN_190215_E001 40 8 3 6 Dimensional Drawings Dimensional Drawing TCM 0325 to TCM 0650 Fig 12 Dimensions TCM 0325 through TCM 0650 Dimensional Drawing TCM 1550 to TCM 3100 Fig 13 Dimensions TCM 1550 through TCM 3100 ...

Страница 41: ...e A B C H L10 Connection11 TCM 5500 7900 200 mm 7 87 in 61 mm 2 40 in 204 mm 8 03 in 260 mm 10 24 in 460 mm 18 11 in on request TCM 028K 217 mm 8 54 in 80 mm 3 15 in 253 mm 9 96 in 315 mm 12 40 in 625 mm 24 61 in on request TCM 065K 360 mm 14 17 in 151 mm 5 94 in 387 mm 15 24 in 480 mm 18 90 in 830 mm 32 68 in on request 10 other connections on request 11 further lengths on request ...

Страница 42: ...Figures Fig 1 TCM 0325 with TCE 6000 and remote display TRD 8001 6 Fig 2 Rupture disc locations vary by the meter size and style 10 Fig 3 Warning sticker found near the rupture disc on all meters 10 Fig 4 Principle of operation Coriolis Mass Flow Meter 13 Fig 5 Operating Elements 14 Fig 6 Recommended horizontal Installation 18 Fig 7 Vertical Installation 19 Fig 8 Installation in a Drop Line 19 Fig...

Страница 43: ...chanik GmbH Liebigstraße 5 DE 85757 Karlsfeld Germany 49 8131 59391 100 sales kem kueppers com www kem kueppers com ASIA PACIFIC MIDDLE EAST KEM Instruments SEA Pte Ltd 1003 Bukit Merah Central 06 32 Singapore 159836 UEN 201717792Z 65 6274 1130 singapore kem kueppers com www kem kueppers cn CHINA KEM flow technology Beijing Co Ltd Rm 906 Block C Ruipu Office Bldg No 15 HongJunYingNan Road Chaoyang...

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