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Electric Vehicle / Boat Winch

E&OE

Operation

Winches are high-load pulling equipment with exposed cables, rollers etc that can cause

serious injury if not used correctly or without taking proper safety precautions.

It is

extremely important that you read and fully understand the information in this section and all other

safety warnings / recommendations and usage instructions before using the equipment

. • If the load

exceeds the maximum rated pull of the winch, or if the duty-cycle (how long the winch can be used before

requiring cooling down time) is exceeded, the internal motor overload protection will automatically shut down

the winch. To reset the overload protection, deactivate the winch wind-in function and allow several minutes

for the motor to cool sufficiently before using the winch again.

1. Place the vehicle transmission in "Park" mode if applicable, set the hand brake on, and chock the wheels

from rolling using suitable chocks (not included).

2. Pull out the cable the required distance using the "out" function. Always leave at least 4 turns of cable on

the drum to prevent the cable completely unreeling.

3. Hook the object using a pull point, tow strap, or chain (all not included). Never wrap the cable around the

object or hook to the object itself. This can damage the object being pulled and kink or fray the cable.

4. When it is safe to do so, use the "in" function to retract the cable and winch the object.

Using Free Spool Operation

The winch cable must have NO tension or load on it when using free spool operation. • Free

spooling must be deactivated when winching in. • Do NOT activate / deactivate the free

spool clutch when the cable drum is moving. • Remove all slack in the cable before loading the cable.

Some winch models may feature a "free spool clutch" that allows the

cable drum to disengage from the winch gearbox and motor. When

free spooling is used, the cable can be freely pulled from the winch.

•

To activate free spooling, rotate the free spool lever (

) to the

DISENGAGED

FREE SPOOL

position.

•

To deactivate free spooling, rotate the free spool lever (

) to the

ENGAGED

position.

Double Line Configuration

For loads OVER 50% rated load capacity, it is recommended to use a pulley block (may be supplied) and

double line configuration (Figure B). This reduces the load on the winch and the strain on the cable by

approximately 50%. In double line configuration, the speed of winching is also reduced by 50%.

Figure B

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Содержание TB75

Страница 1: ...t 2018 READ THIS MANUAL CAREFULLY BEFORE USE FAILURE TO DO SO MAY RESULT IN INJURY PROPERTY DAMAGE AND MAY VOID WARRANTY KEEP THIS MANUAL FOR FUTURE REFERENCE Products covered by this manual may vary in appearance assembly inclusions specifications description and packaging ...

Страница 2: ...ent Do not wear loose clothing or jewellery which can be caught in moving parts Keep hair and clothing away from the equipment Stay alert and use common sense when operating the equipment Do not over reach Always maintain secure footing and balance Do not use the equipment if tired or under the influence of drugs alcohol or medication This equipment is not intended for use by persons with reduced ...

Страница 3: ...ecting the electrical cord Do NOT use equipment that has exposed wiring damaged switches covers or guards Do NOT use electrical equipment in wet conditions or in damp locations Do NOT use electrical cords to lift move or carry equipment Do NOT coil or knot electrical cords and ensure electrical cords are not trip hazards General Service Information The equipment must be serviced or repaired at aut...

Страница 4: ... The product may have blades edges or mechanical devices that can cause severe crush injury to fingers limbs etc Take due care when handling and using the product Single Operator Only The product must be operated by a single person only More than one person operating the product may introduce additional hazards Use Face Protection Wear appropriate full face protection and take due care as the prod...

Страница 5: ...supply before handling the product adjusting maintenence etc Power Line Electrocution Hazard High voltage high current power lines may be present Use extreme caution to avoid contact or interference with power lines Electrical shock can be fatal Kick Back Hazard High level of kick back hazard that can cause the machine to suddenly rotate towards operator Kick back injury can be fatal Winch Operato...

Страница 6: ...ty precautions in the user manual for the object you will winch Make sure to attach the hook to the manufacturer s recommended pulling point Clothing and Protective Equipment All Operators and Assistants Always wear impact resistent safety goggles protective gloves and steel cap boots A full face shield is recommended Work Area Safety Always examine the winch for cracks deformation damage and the ...

Страница 7: ... and cable It can be corrected by securing the load releasing tension in the cable spooling out cable then repositioning the cable to the opposite end of the drum and the puilling in again Ensure that the input voltage between the motor terminals is 12VDC in order to reach the rated pull capacity Note that maximum rated pull capacity is achieved by the first layer of cable around the drum Never ho...

Страница 8: ...spected for damage that could reduce their strength Always DISCONNECT winch power leads to battery before working in or around the winch drum so that the winch cannot be turned on accidentally Do NO T use the winch to hold loads in place Use other means of securing loads such as tie down straps Only use factory approved switches remote controls and accessories Do NOT connect winch to a 240VAC main...

Страница 9: ...0 Installation 11 Permanent Mounting 11 Temporary Mounting 11 Connecting the Electrical Wiring 12 Operation 13 Double Line Configuration 13 TW145 TW145D TW200D Vehicle Winch 14 Installation 15 Connecting the Electrical Wiring 15 Operation 16 Using Free Spool Operation 16 Double Line Configuration 16 Troubleshooting 19 Specifications 20 ...

Страница 10: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T...

Страница 11: ...E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T ...

Страница 12: ... T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T...

Страница 13: ...ver the bottom of the loop in the winch cable Then reattach the side plate 4 Rig up to the pulley block hook then winch as normal Figure F X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E...

Страница 14: ...E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X ...

Страница 15: ...ach the RED lead to the battery POSITIVE terminal Figure A 2 Attach the BLACK lead to the battery NEGATIVE terminal Figure A Connecting the Remote Control Lift up the rubber cover on the left side of the winch control box then insert the remote control connector into the socket Figure A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R ...

Страница 16: ...use a pulley block may be supplied and double line configuration Figure B This reduces the load on the winch and the strain on the cable by approximately 50 In double line configuration the speed of winching is also reduced by 50 Figure B A X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Страница 17: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Страница 18: ... X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R...

Страница 19: ...R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R ...

Страница 20: ...X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E X T R E T R ...

Страница 21: ...pecific application or your description of the application Be sure to attain third party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its representatives This product is not intended for use where fail safe operation is required As with any product take an automobile aircraft computer or ball point pen for example there is a...

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