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Router Table 

for the Craftsman

INTRODUCTION

This Router Table is designed for the woodworking
Craftsman and especially those new to the art of routing.

The Router Table has the necessary features to extend
the versatility of most portable routers when profiling,
edging, rebating and jointing.

The table includes the following features:

A large machined aluminium Table Surface

A Back Fence with Workpiece Support and Dust
Extraction Point

A clear Retractable Safety Dust Guard

An adjustable sliding Mitre Fence

A sliding Push Block for producing tenons

A pre-drilled Insert Plate to fit most popular routers

Insert Rings to reduce the 2 1/8" (54mm) cutter
aperture

A Lead-on pin for safer profiling with bearing
guided cutters without a Back Fence

No-Volt Release Switch - 230 volts

Plastic Pushstick

The following Optional Extras are also available

through your Trend stockist:

Spring Pressure Clamps

Safety Profiling Top Guard

Extraction Hose and Adaptor

TOOLS REQUIRED FOR ASSEMBLY OF TABLE

A set of spanners and a screwdriver are required for the
initial assembly of the table. Additional screws or nuts/
bolts will be required for mounting the table to a suitable
surface.

Spanners 8mm, 10mm
and 11mm

Screwdriver with flat head

MOUNTING OF ROUTERS

Most popular makes of router can be mounted to the
table, providing the correct model of table is purchased.
Additional modification may be required for certain
models of router and are described in sections E to
G. Additional tools may be required to make these
modifications.

Choice of router will depend on shank size of cutters that
will be used. Higher powered routers will be required for
using larger diameter cutters or for making heavier cuts.
Additional plates can be purchased if more than one type
of router is to be mounted to the table.

CONTENTS ________________________

Page

Contents, Introduction, Tools Required _______ 1

Safety Precautions, Specs, Cutter Care, Advice

3

Assembly Instructions

A. Assembly of Legs ________________________ 5

B. Mounting Table to Workbench or Workboard ___ 5

C. Mounting Table to a Workmate _____________ 5

D. Identification of Mounting Holes and Screws ___ 8

E. Re-Drilling of Router Base _________________ 8

F.

Re-Drilling of Insert Plate __________________ 9

G. Re-Drilling of Insert Plate and Router base ____ 9

H. Fitting Insert Plate to Table Surface _________ 10

I.

Fitting Router to Insert Plate _______________ 10

J.

Selecting & Fitting Insert Plate Rings ________ 11

K. Fitting Lead-on Pin ______________________ 11

L.

Assembly & Mounting of Tenon Push Block __ 13

M. Assembly of Safety Dust Guard to Back Fence

13

N. Assembly of Back Fence _________________ 15

P. Attachment of Back Fence to Table _________ 15

Q. Assembly & Alignment of Mitre Fence _______ 17

R. Fitting of No-Volt Release Switch ___________ 17

Optional Accessories

S. Dust Extraction Equipment ________________ 18

T.

Assembly of Spring Pressure Clamp ________ 19

U. Assembly of Profiling Top Guard ___________ 20

Operation

V. Edging & Profiling using the Back Fence _____ 21

W. Using Router Table for Grooving ___________ 22

X. Using Mitre Fence ______________________ 22

Y. Using the Profiling Top Guard _____________ 24

Z.

End Cutting with the Tenon Push Block ______ 26

Spare Parts Diagram ____________________ 28

Appendix

Plan for base of Hitachi TR12 _________________ 30

Plan for base of Ryobi R600, RE600 ___________ 31

Plan for base of Skil 1835U, 1875U1 ___________ 32

Plan for base of Elu MOF96(E) Mk1

and other similar makes _____________________ 33

Plan for the Elu OF97(E) gasket _______________ 34

Plan for the Bosch POF52, 400A, 500A

& 600 ACE gasket __________________________ 35

Содержание CRT/A

Страница 1: ...he Craftsman Instruction Manual Trend Machinery Cutting Tools Ltd Penfold Works Imperial Way Watford Hertfordshire WD2 4YF England Sales _________________ 01923 249911 Technical Enquiries ____ 01923 2...

Страница 2: ...d is the UK s leading supplier of router cutters equipment and accessories Our Craft Range of Cutters referred to in this manual is designed specifically to meet the needs of amateur craftsmen and woo...

Страница 3: ...s can be purchased if more than one type of router is to be mounted to the table CONTENTS ________________________ Page Contents Introduction Tools Required _______ 1 Safety Precautions Specs Cutter C...

Страница 4: ...tative eg Trendicote spray Take care not to allow excessive quantities of lubricant to come into contact with the Router Table 3 Cutter shanks should be inserted into the collet at least 3 4 of shank...

Страница 5: ...4 Router Table for the Craftsman Nuts x 12 Star Washers x 12 Dome Headed Screws x 12 Table Surface x 1 Table Leg x 2 Table Components...

Страница 6: ...le to Workbench or Workboard The Router Table must always be mounted onto a suitable workbench or workboard for stability Each Table Leg has three slotted holes at the bottom mounting Firmly secure th...

Страница 7: ...00N I M8 x 20 CRT PLATE C inc Fixing Pack supplied with Router Table CRT C Spring washer 3 M6 nut 3 3 4 x1 4 Packing Washer 9 6mm Washer 3 M4 x 12mm 2 M4 x 20mm 1 M6 x 25mm 3 M8 x 20mm 2 E D D D E F F...

Страница 8: ...x 10mm 4 Spring washer 3 M6 nut 3 3 4 x1 4 Packing Washer 9 6mm Washer 3 M6 x 35mm 3 Threaded hole for Lead On pin Fixing Pack Threaded hole for Lead On pin Spring washer 3 M6 nut 3 M6 x 12mm 3 M6 x...

Страница 9: ...has been supplied with your Router Table 2 Identify the mounting holes and fixing screws including washers nuts if applicable which will be required to suit your router 3 Identify whether your router...

Страница 10: ...t around the plan of the router base so that the cross lines drawn on the paper plan are dissected 7 Line up the lines on the insert plate and the lines on the paper plan ensuring that the threaded in...

Страница 11: ...Surface A steel rule or T square can be placed on the top of the Insert Plate to help this levelling process The Insert Plate must be be supported equally on all four Insert Plate Adjustment Bolts Whe...

Страница 12: ...a sharp knife and trim off all flashes see fig J 1 Selecting the correct size of Ring 2 Select an Insert Plate Ring with an inside diameter approximately 1 4 6mm larger than the maximum diameter of th...

Страница 13: ...raftsman Tenon Push Block Components Nut x 1 Washer x 1 Wing Nut x 1 Push Block x 1 Spring Washer x 1 Clamp Plate x 1 Clamp Rod x 1 Safety Dust Guard Components Pivot Pin x 1 Push Nuts x 2 Dust Guard...

Страница 14: ...surfaces of the Push Block will improve the sliding motion Removing dust and chips from sliding surfaces of Push Block and Back Fence will ensure a good sliding motion M Assembly of Safety Dust Guard...

Страница 15: ...Table for the Craftsman Medium Size Knob x 1 Washer x 1 Workpiece Support Adjustment Bolt x 1 Large Size Knob x 2 Back Fence Fixing Bolts x 2 Washer x 2 Back Fence Components Workpiece Support x 1 Bac...

Страница 16: ...ttaching the Back fence to the Table Surface care should be taken not to knock the protruding cutter if it has already been fitted Two round holes on the right side of the Table Surface and one long s...

Страница 17: ...16 Router Table for the Craftsman Mitre Fence Head x 1 Small Size Knob x 1 Bolt x 1 Pointer x 1 Nut x 1 Securing Bolt x 1 Washer x 1 Mitre Bar x 1 Mitre Fence Components...

Страница 18: ...ce slot in the Table Surface as shown in fig Q 2 Adjust the position of the Back Fence to ensure both distances are equal 2 Position Mitre Gauge in slot as shown in fig Q 2 R No Volt Release Switch NV...

Страница 19: ...side diameter of 32mm and is designed to fit the hose adap tor The hose adaptor is a unique design allowing it to swivel freely when fitted to the hose Assembly of Hose Adaptor 1 Slide Adaptor Clip on...

Страница 20: ...ng Screw Pressure Strip 3mm Allen Key 4mm Allen Key Slot Spring Pressure Clamp Set CRT 10 6 Slide Pressure Strip into the slot in Horizontal Bar aligning the holes Insert the Retaining Screw ensuring...

Страница 21: ...Washer and Wing Nut 4 Slide the Perspex Guard in between the Plate and edge of Table Surface 5 Gently tighten Wing Nuts Adjustment 1 The height of the Perspex Guard should be adjusted to leave a 6mm...

Страница 22: ...depth of cut using the Fine Adjuster if fitted see fig V 2b 8 Lock off plunge mechanism of router 9 Lower Safety Dust Guard and check it will retract freely over the workpiece 10 Adjust the Spring Pre...

Страница 23: ...edge of the workpiece as shown in fig W 1 3 Securely tighten Back Fence Fixing Bolts and lower the guard over the cutter 4 Make the cut by sliding the straight edge of workpiece against the fence Use...

Страница 24: ...for the Craftsman 23 Guard Insert Plate Table Surface 6mm Lead on Pin Lead on Pin Guard Insert Plate Table Surface Template Insert Ring 6mm Craft Range Cutter Ref C078 Craft Range Cutter Ref C116 fig...

Страница 25: ...te fitted face down on the table surface Adjust the height of the cutter using the plunge and lock mechanism on the router or use the fine height adjuster if fitted Ensure that the bearing will contac...

Страница 26: ...r s hands are too close to the cutter Damage to the cutter can also be caused The following precautions should be made to avoid a potentially dangerous situation 1 Fit the Profiling Top Guard this wil...

Страница 27: ...he Clamp Rod while making sure that Clamp Plate stays orientated on workpiece See fig Z 2 5 Slide Push Block and workpiece back to the position as shown in fig Z 3 When routing always feed against the...

Страница 28: ...to socket for plug of router to plug at mains supply 2 4 3 79 36 29 23 21 26 27 22 11 15 10 8 7 5 16 9 6 46 47 48 51 77 78 42 43 44 45 75 76 3 3 3 2 2 3 3 3 3 9 3 3 3 3 3 2 4 4 4 4 9 3 2 3 3 3 3 3 3 3...

Страница 29: ...41 Insert Plate Adjustment Bolt 42 WP CRT 42 Fixing Pack for Insert Plate A 43 WP CRT 43 Fixing Pack for Insert Plate B 44 WP CRT 44 Fixing Pack for Insert Plate C 45 WP CRT 45 Fixing Pack for Insert...

Страница 30: ...ter Table for the Craftsman APPENDIX Plan for HITACHI TR12 Router 4 holes for M5 M C screws 21mm 21mm 77mm 77mm 77mm 21mm 21mm 77mm FRONT OF CRT TABLE Position of Router Handle Position of Router Hand...

Страница 31: ...0 Routers 4 holes for M4 M C screws 2 holes for M5 M C screws The plate for the CRT B table is pre drilled to accept the two central fixings M5 M C screw 59mm 54mm 37mm 44mm 44mm 40mm FRONT OF CRT TAB...

Страница 32: ...32 Router Table for the Craftsman Plan for SKIL 1835U 1875U Routers 3 holes for No 10 3 8 UNF M C screws 59 25mm 34 5mm 68mm FRONT OF CRT TABLE Position of Router Handle Position of Router Handle C C...

Страница 33: ...through holes required to be drilled into base of router Position of plate Threaded hole for lead on piece Plunge lock handle side Plan showing positions of holes required to be drilled in base of El...

Страница 34: ...34 Router Table for the Craftsman Plan showing gasket required for ELU OF97 E 2 through holes 8mm diameter 14 5mm 60mm approx 100mm MATERIAL MIN 6 35mm 1 4 THICK C approx 145mm 115mm...

Страница 35: ...35 Router Table for the Craftsman Plan showing gasket required for Bosch POF52 400A 500A 600 ACE 2 through holes 8mm diameter 60mm approx 100mm MATERIAL MIN 3 2mm 1 8 THICK C approx 145mm 75mm...

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