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 Fireplace 

Insert 

Installation 

(for qualified installers only)

 11 

© Travis Industries 

100-01273 

4150514 

Masonry Fireplace Requirements 

 

Must utilize a positive connection (full reline) 

 

Entire fireplace, including chimney, must be clean and undamaged.  Any damage must be repaired 
prior to installation of the insert. 

 

Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from base of insert). 

 

Entire fireplace, including chimney, must meet local building requirements. 

 

The fireplace insert must be placed on a masonry hearth built to UBC standards. 

Zero-Clearance (Metal) Fireplace Requirements 

 

Must be manufactured by one of the following manufacturers: 

• Marco     • Majestic     • Heatilator     • Preway     • Tempco     • Superior 
• Heat N Glo     • Lennox     • Martin     • Monesson 

 

Entire fireplace, including chimney, must meet local building requirements 

 

Chimney height: 15' minimum; 33' maximum. 

 

The damper ("A") and grate ("B") must be removed (see illustration below).  The smoke shelf ("C"), 
internal baffles ("D"), screen ("E"), and metal or glass doors ("F") may be removed (if applicable).  
The masonry lining ("G"), insulation ("H"), and any structured rigid frame members (metal sides, floor, 
door frame, face of the fireplace, etc. – "I") may not be removed or altered 

 

 

The chimney on the ZC fireplace must be listed per UL 127 or ULC 610-M87 for all installations.  Any 
thermal protection component of the fireplace or chimney must remain in place.  The fireplace and 
chimney must be inspected prior to installation.  A NFPA 211 Level II inspection is recommended.  
Repairs must be made prior to insert installation.  The base of the fireplace must be structurally sound 
and able to support the weight of the insert. 

 

The stainless steel liner must be 6” diameter and extend the full height of the chimney (also called a 
positive connection or full re-line).  This liner must meet type HT (2100°F) requirements per UL 1777 
(USA) or ULC S635 with “0” clearance to masonry (Canada).  The liner must be attached to the insert 
flue collar and to the top of the existing chimney.   

 

We recommend using the listed Travis ZC Liner Kit from Duravent (SKU 98900046, 47, or 48).  If you 
do not use this kit, you must use the original ZC chimney cap. 

 

The liner support and cap at the top of the chimney must not reduce air flow for the existing air-cooled 
chimney system.  The Travis ZC Liner Kit includes a cap that meets this provision. 

 

To prevent air from passing up the ZC fireplace chimney (the gap between the liner and chimney) we 
recommend sealing the area near the damper.  Use non-combustible material to seal this area (non-
backed fiberglass insulation or kaowool). 

 

The convection air channel on the fireplace must not be blocked.  Do not block any louvers, grills, or 
air passages on the front of the fireplace. 

 

Entire fireplace, including chimney, must meet local building requirements.  Permits may be required 
for installation.  Final approval is contingent upon the authority having local jurisdiction.  Inform you 
insurance agent of this fireplace insert. 

 

 

C

B

F

I

D

E

A

G

H

Содержание Large Flush Wood Insert

Страница 1: ...OTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Travis Industries Inc 12521 Harbour Reach Drive Mukilteo WA 98275 www travisproducts com Copyright 2015 T I 10 00 100 01273 4150514 Listed Tested to U L 1482 ULC...

Страница 2: ...ence We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Large Flush Wood Insert appliance has the same serial number as yours The serial number is stamped onto the label on the back of the appliance This serial number will be needed in case you require service of any type Model Large Flush Wood Insert...

Страница 3: ...g the Door 17 Bypass Operation 18 Maintaining Catalytic Burn Off 18 Catalytic Combustor Use and Cleaning 19 Inspecting Cleaning the Combustor 19 Starting a Fire 20 Adjusting the Burn Rate 21 Approximate Air Control Settings 21 Ash Removal 21 Understanding Your Heater s Combustion System 22 Burning Your Heater 22 Blower Operation 23 Re Loading the Stove 23 Overnight Burn 23 Normal Operating Sounds ...

Страница 4: ...of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift m...

Страница 5: ...t slam the door or strike the glass Over firing the appliance may cause a house fire If a unit or chimney connector glows you are over firing Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not use a grate or other device to elevate the fire off of the firebox floor Bu...

Страница 6: ...ee of insulation and the outside temperature It is also affected by the quality and moisture level of the fuel This model was tested for efficiency using method B415 1 10 and was determined to have a weighted average Higher Heating Value HHV Overall Heating Efficiency OHE of 80 3 Dimensions Figure 1 a Measure clearances from base of insert b Fireplace Opening Emissions and Efficiency This heater m...

Страница 7: ...ccount when choosing the placement of your heater within the home Preparation for Installation Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 3...

Страница 8: ...quirements for further details 18 458mm g Hearth Width 47 1093mm h Facing Width 42 1194mm i Facing Height Above Base of Insert 37 940mm j Mantel Height Above Base of Insert 41 1042mm Figure 2 Includes 2 51mm for power cord installation In the US a 16 407mm hearth may be used if base of insert is 2 51mm above combustible floor surfaces carpet wood etc Fireplace Altered Tag Attach the This fireplace...

Страница 9: ...op Facing non combustible 37 940mm n Mantel combustible 41 1042mm o Front Hearth NOTE Base of insert must be a minimum 1 above combustible floor surfaces carpet wood etc See Hearth Requirements for further details 18 458mm p Side Hearth 8 204mm q Front of Insert 36 915mm r Mantel Breastplate max 1 26mm thick 37 940mm s Mantel Column max 8 204mm deep 5 5 140mm x Extension Onto Hearth from front edg...

Страница 10: ...t and 8 204mm on both sides of the insert Hearth must be non combustible cement board tile etc No R value thermal resistance is required CANADA When installing into a zero clearance fireplace the hearth must extend 18 458mm to the front and 8 204mm to the sides of the insert The surface of the hearth must be 1 25mm above the surrounding combustible floor and the hearth must provide and R value the...

Страница 11: ...himney must be inspected prior to installation A NFPA 211 Level II inspection is recommended Repairs must be made prior to insert installation The base of the fireplace must be structurally sound and able to support the weight of the insert The stainless steel liner must be 6 diameter and extend the full height of the chimney also called a positive connection or full re line This liner must meet t...

Страница 12: ...on see Figure 4 Figure 4 Leveling Bolt Installation MASONRY NOTE Place a metal plate below the bolts on masonry fireplaces to prevent damage to the floor brick Two leveling bolts are pre installed on the insert to allow for proper leveling within the fireplace To access the bolts remove the back corner firebricks and cover plates a and b The bolts are pre threaded to a weld nut on the base of the ...

Страница 13: ... the insert and at every joint In addition we recommend using non combustible fiberglass insulation to seal the fireplace enclosure By sealing the top and bottom of the chimney and the surround panels you will be ensuring outside air is not pulled into the chimney Included in the owner s pack are three flue brackets and six self drilling screws Use these components to secure the flue to the firepl...

Страница 14: ...t Make sure the brackets are flush with the front of the convection chamber 2 Attach the surround panel as shown below NOTE When installing the panel route the power cord and rheostat wires through the notch on the bottom of the panel right side Route the catalytic temperature probe wire through the notch on the left side Make sure these wires do not become pinched or damaged during panel and face...

Страница 15: ...kout is provided if using the insert wiring kit Route the power through one hole the rheostat through the other Power Cord Rheostat Wires Disconnect the molex connector leading from the power cord Use pliers to compress the strain relief from the top and bottom while pulling it out of the hole in the side of the insert Remove the power cord Leave the rheostat wires in place Make sure the power cor...

Страница 16: ... adhere to the paint on the front of the heater To prevent this carefully open and close the door a few times during the paint curing process Carbon Monoxide CO Emissions Smoke from wood heaters contain CO This gas is an indication of incomplete combustion and is detrimental to the environment and to your health The more visible the smoke the higher the CO levels Burning dry wood is the most signi...

Страница 17: ...becomes hot during use Use a glove to open the door if the handle is hot To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Opening the Door Closing the Door ...

Страница 18: ... by pass closed pushed in while the fireplace is operating except when re loading How to Check if your Combustor is Working A combustor temperature probe is included with the fireplace to monitor the combustor After the bypass is engaged the combustor temperature should rise showing combustor operation Combustor temperatures over 500 F 260 C indicate the combustor is working and igniting unburnt f...

Страница 19: ...full coal bed covers the firebox floor and the unit is at operating temperature Set your burn rate to medium low and monitor the catalyst output temperature The combustor should maintain a temperature above 500 f If your combustor temp falls below 500 f perform this test two or three times to ensure the results If your results are the same your combustor may need cleaning or replacement Note If yo...

Страница 20: ...es or within the space required for charging and ash removal If using a fire starter use only products specifically designed for stoves follow the manufacturer s instructions carefully HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS If the smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the firebox and light ...

Страница 21: ...1 inch deep on the firebox bottom to help maintain a hot charcoal bed Let the stove cool completely before removing ashes wait at least two hours after the last coal has extinguished Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal...

Страница 22: ...ctively throughout the low fire This will reduce the visible emissions your heater produces and increase the amount of heat you get from the wood If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions Burning Your Heater Starting a Fire When starting a fire it is imperative to get the heater hot and drafting as quickly as possible This promotes combu...

Страница 23: ...pening the doors fully 3 Load wood onto the fire Overnight Burn Follow the steps below to achieve an overnight burn 1 Move the air control to high burn and let the stove become hot burn for approximately 15 minutes 2 Load as much wood as possible Use large pieces if possible 3 Let the stove burn on high for 15 minutes to keep the stove hot and then turn the air control to low 4 In the morning the ...

Страница 24: ...eosote Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year This insures dry wood If purchasing wood for immediate use test the wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Why Dry Wood is Key Wet wood when burned must release water stored within the woo...

Страница 25: ...ints or paint thinners or asphalt products 6 Materials containing asbestos 7 Construction or demolition debris 8 Railroad ties or pressure treated wood 9 Manure or animal remains 10 Salt water driftwood or other previously salt water saturated materials 11 Unseasoned wood or 12 Paper products cardboard plywood or particleboard The prohibition against burning these materials does not prohibit the u...

Страница 26: ...n these cases a small amount of smoke may enter the home Adding more piping or a draft inducing cap may help Chimney liner joints are not properly sealed at the insert connection Stove Does Not Burn Hot Enough Wood is Wet see the section Selecting Wood on page 24 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck In...

Страница 27: ... in the coldest months Contact your local municipal or provincial fire authority for information on how to handle a chimney fire Have a clearly understood plan to handle a chimney fire Daily Maintenance while stove is in use Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un seasoned wood or burning on lower burn rates leads to dirtier glass espec...

Страница 28: ...d for Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at leas...

Страница 29: ...a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The blower should be vacuumed every year to remove any buildup of dust lint etc Firebrick and Baffle Inspection Use the illustration on page 32 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle check the baffle plate along the ceiling of the firebox to ...

Страница 30: ...chment to clean the catalytic combustor 1 With the stove fully cooled insert the ash vacuum nozzle into the area directly above the door opening 2 Carefully place the brush surface of the nozzle over the catalytic combustor openings and remove any ash or debris Take care to prevent damage to the catalytic combustor the surface is fragile ...

Страница 31: ...ulate the glass to prevent cracking Do not over tighten the glass clips Use only 5mm thick neo ceramic glass Lay the glass gasket in the door frame cut off excess gasket Place the glass on the gasket Secure the glass clips to hold the glass in place make sure the glass clip gaskets are in place Replacing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gaske...

Страница 32: ...g the appliance prior to conducting service ID Description Qty Part ID Description Qty Part 1 Left Blower 1 228 10069 2 Right Blower 1 228 10070 3 4 Blower Grommets w Spacers 1 93005017 4 Rheostat w Nut Washer 1 250 00302 5 Rheostat Knob 1 250 00369 6 Power Cord 1 250 00316 7 Thermodisk 1 228 30050 6 4 3 5 2 1 7 ...

Страница 33: ...ly check the condition of your combustor by opening the door and looking above the baffle with a flashlight If there is visible ash accumulation on the surface of your combustor it should be cleaned off with a soft bristled brush If there is visible creosote buildup tar substance on the combustor burn your stove on high and the creosote should burn off If the creosote does not burn off your cataly...

Страница 34: ...e air tube pin inserts into a hole on the air tube 3 8 Wrench With the bolt loosened the air tube can be slid out of the air channel The pin will then disengage from the air tube you may wish to rotate the tube slightly Pivot the air tube downwards and slide it out of the air channel on the opposite side Air Tube Bolt Air Tube Air Tube Pin VIEW FROM THE FRONT VIEW FROM THE REAR Air Tube Bolt Air C...

Страница 35: ...ut Brick 9x2 197x 593 2 251 00071 3 Cut Brick 9x7 175x2 362 2 251 00070 4 Cut Brick 9x4 251 00003 5 Cut Brick 9x2 7 8 3 251 00068 Do not pry the brick they chip and crack easily Remove the floor bricks first The side bricks are pinned in place by the floor firebrick Clean the firebox prior to replacing the brick Refer to the section Baffle Removal on page 33 for details on removing the baffle bric...

Страница 36: ...shipped with the insert If you are using the igniter install these components as shown below The igniter is installed as shown in the instructions included with the igniter kit Igniter Firebrick Igniter Housing HINT If you are not using the igniter store these components inside the fireplace cavity in case the homeowner later decides to install them 1 Remove the two firebricks from the front left ...

Страница 37: ...o complete the installation 4 Remove the cover and gasket using a 5 16 nutdriver See the photos below 5 Install the housing as shown below NOTE The gasket s hole patterns are unique The housing must be re installed in the same configuration If the holes are not aligned rotate the gasket 90 ...

Страница 38: ...ssories Legs Pedestal Blower Re Installation Allowance In cases where heater must be removed from home for repairs a partial cost of re installation is covered pre authorization required One Way Freight Allowance One way freight allowance on pre authorized repair done at factory is covered Exclusions Paint Gasketing Years 3 THROUGH 5 COVERAGE PARTS LABOR Firebox Assembly Firebox Baffle Supports Ai...

Страница 39: ... fuel other than that for which the appliance is configured use cord wood only 14 Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty 15 TRAVIS IND...

Страница 40: ...rt shall be installed with a continuous chimney liner extending from the fireplace insert to the top of the chimney A chimney liner shall be tested for conformance with Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys PREVENT HOUSE FIRES Install and use only...

Страница 41: ...Listing Information 41 Travis Industries 100 01273 4150514 ...

Страница 42: ... Firebox Parts 33 Firebrick and Baffle Inspection 29 Fireplace Altered Tag 8 Fireplace Requirements 8 Flue Installation 13 GreenStartTM Igniter Firebrick Installation 36 Hearth Requirements 10 Heating Specifications 6 Hints for Burning 24 Important Information 2 Insert Placement Requirements 9 Insert Rollers 12 Installation Options 6 Introduction 2 Listing Label 40 Mantel Requirements 10 Masonry F...

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